基于变形力数据的结构件残余应力场重构方法

残余应力是引起零件加工变形和失效的重要因素,残余应力场的重构有助于消除和控制零件在设计、制造、评价和使用过程中的残余应力。针对已有方法难以准确重构残余应力场的问题,提出了一种通过零件加工过程中的变形力数据实现零件残余应力场重构的方法。该方法首先提取了由于材料去除引起的应力重新分布带来的装夹力变化数据,即变形力。残余应力到变形力之间通过协方差矩阵自适应进化策略(CMA-ES算法)反复迭代求解出映射关系,从而构建出零件的残余应力场,最后在仿真环境下对该方法进行了验证。验证结果表明:该方法能较好地预测残余应力场,重构出的零件的初始残余应力场与原始施加的应力场平均误差值约0.38 MPa,为零件残余应力场的重构提供了一种新思路。     

磁悬浮斜翼节静动态特性

作为直动式电-机械转换器和二维阀本体之间的连接桥梁，反馈放大机构起着位置反馈、运动转换和推力放大的重要作用。但现有二维伺服比例阀的机械式反馈放大机构都存在摩擦磨损等非线性环节，对阀的静态特性影响明显。基于永磁悬浮技术提出一种新型的无接触式磁悬浮斜翼节，其依靠磁斥力将斜翼动子和阀芯悬浮在中位，同时实现位置反馈和运动转换功能，以彻底去除传统机械式反馈放大机构由于接触带来的摩擦磨损等因素对阀控制特性的不利影响。首先基于电磁场理论建立了磁悬浮斜翼节的数学解析模型，讨论了关键结构参数对磁力矩的影响；随后在Maxwell和Adams平台上分别对其静动态特性进行了基于有限元模拟和多体运动学分析的参数优化，在此基础上制作了实验样机，搭建实验台架研究了斜翼节的静动态特性，从而验证了其工程实用性。仿真和实验结果基本相符，3种验证的斜翼节样机中，当外接比例电磁铁推动外动子移动3 mm时，最大磁力矩可达到0.252 N·m，阶跃响应时间约120 ms。参数化设计表明减小工作气隙和增加斜翼节倾角均能提升斜翼节的磁力矩和动态响应，而在气隙中添加磁流体可提升磁力矩，但同时影响阶跃响应。研究工作对于后续磁悬浮斜翼节在二维伺服比例阀上的实际应用具有重要的参考价值。     

Optimal spacecraft rendezvous using the combination of aerodynamic force and Lorentz force

This paper presents a propellantless spacecraft rendezvous method by using the optimal combination of aerodynamic force and Lorentz force. Aerodynamic force is provided by the rotations of the plates attached to the spacecraft, and Lorentz force is achieved by modulating spacecraft's electrostatic charge. Considering the limitation of the charging level of the spacecraft and physical constraints of the plates system, an optimal open-loop rendezvous trajectory is designed, which aims to minimize the energy consumed to actuate the hybrid system. The rotation rates of the plates and the electrostatic charge are constrained in the optimization problem, which is solved via the Gauss pseudospectral method. To track the open-loop trajectory in the presence of external perturbations, a novel adaptive nonsingular terminal sliding mode controller is designed. The stability of the closed-loop system is proved by the Lyapunov-based method. Several numerical examples are conducted to verify the validity of both the open-loop and closed-loop control strategy.     

过盈配合应力分布超声测量与连接力预测

为了实现过盈配合应力分布的测量和连接力预测,以超声波脉冲反射法原理为基础,建立了超声测量系统及标定装置。首先,利用标定装置对反射系数的影响因素进行了分析。然后,用所搭建的超声测量系统测量了3种过盈量(6μm,12μm和18μm)的应力分布,并根据测量结果实现了连接力的预测。最后,通过压出实验对预测结果进行了验证。研究表明,耦合剂、粗糙度的大小和纹理方向及覆型边界是影响测量精度的关键因素。本文建立的覆型边界误差分析模型可以实现测量误差的预测及补偿。应力分布测量结果能够有效反应配合面间的接触状态及缺陷,连接力的相对误差小于16%。因此,本文所建立的分析方法和测量系统可以实现应力分布的准确测量与连接力的可靠预测,并为过盈组件配合质量与连接力的可靠评估提供了技术支撑。此外,本文的研究方法具有普遍的适用性,对实现不同接触面间应力的测量具有一定的指导意义。     

基于飞行参数的舰载机拦阻力统计建模与预计

拦阻钩是舰载飞机最重要的特征部件之一，对其受载进行测量、统计建模与预计具有重要的工程意义。在飞机拦阻动力学分析基础上确定了飞行数据统计建模所需的关键参数，结合某型机载荷试飞、机舰适配性试验，实测研究了飞机拦阻实际受载特点，采用线性或非线性方法统计建立了最大拦阻力与常规飞行参数之间的拟合函数关系，并得到了最大拦阻力的预计模型。建模、验模与预计结果表明，所选关键参数合理，能够充分反映拦阻钩的受载及其主要影响因素，采用纵向过载、啮合速度和发动机高压转速等参数建立的拦阻载荷统计模型可用于拦阻着陆或着舰试验时最大拦阻力的有效预测。     

涡轮泵滚动轴承-转子系统高速运行试验研究

针对涡轮泵转子的具体结构特点,解决了高速运行试验过程中的支承、驱动、轴承润滑冷却、振动测量、转子高速动平衡及轴向力加载控制等问题。结合旋转机械故障诊断技术,提出了高速动平衡效率、转子支承状态及轴向力加载状态的优化方法,并在试验过程中对该优化方法进行了验证,实现了涡轮泵转子的高速稳定运行。结果表明:涡轮泵转子高速运行试验应采用刚性连接的柔性联轴器;涡轮泵转子高速轴承需采用高压直喷式供油;通过平衡效率优化可将非线性振动影响下的转子一次平衡效率由30%提高至73.7%;为避免高速运行时产生基础松动,试验中滚动轴承外环应采用紧配合安装;轴向力应沿轴承周向均匀加载,其大小应根据轴承-转子系统具体结构及运行状态综合分析确定。     

Experimental study on drilling basalt with self-vibratory drilling head

Based on the goal of improving the rock breaking ability when drilling asteroid rock samples under limited energy conditions, this paper proposes a method of drilling rock using self-vibratory drilling head and develops a small self-vibratory drilling head for drilling rock. In order to analyze the dynamic characteristics of drilling rock with self-vibratory drilling head, a rock model hypothesis that the rock consists of a series of micro-segment uniform continuous media is put forward. Base on the hypothesis, the model of drilling rock is constructed, the stability lobes diagram of self-vibratory drilling head drilling basalt is plotted, and the energy mechanism of drilling rock system with self-vibratory drilling head is discussed. The comparison tests of drilling basalt by three kinds of self-vibratory drilling head with different spring stiffness and the conventional method are carried out. The rotational speed is a variable in the comparative tests. The test results show that under the specific rotational speed and spring stiffness, self-excited vibration is produced in self-vibratory drilling head drilling basalt. When self-excited vibration drilling is conducted, although the amplitude fluctuation range of the drilling thrust force is wider than that of conventional drilling, the average drilling thrust force is smaller than the conventional drilling. The amplitude of drilling thrust force increases with an increase in spring stiffness. The method of drilling rock by self-vibratory drilling head is proved to be a potential method for viable drilling of asteroid rock samples.     

Neural network-based sliding mode control for atmospheric-actuated spacecraft formation using switching strategy

This paper presents an adaptive neural networks-based control method for spacecraft formation with coupled translational and rotational dynamics using only aerodynamic forces. It is assumed that each spacecraft is equipped with several large flat plates. A coupled orbit-attitude dynamic model is considered based on the specific configuration of atmospheric-based actuators. For this model, a neural network-based adaptive sliding mode controller is implemented, accounting for system uncertainties and external perturbations. To avoid invalidation of the neural networks destroying stability of the system, a switching control strategy is proposed which combines an adaptive neural networks controller dominating in its active region and an adaptive sliding mode controller outside the neural active region. An optimal process is developed to determine the control commands for the plates system. The stability of the closed-loop system is proved by a Lyapunov-based method. Comparative results through numerical simulations illustrate the effectiveness of executing attitude control while maintaining the relative motion, and higher control accuracy can be achieved by using the proposed neural-based switching control scheme than using only adaptive sliding mode controller.     

航天器微低重力模拟及试验技术

针对国内外不同类型的微低重力模拟机理、应用方法及特点进行了介绍。综述了基于气悬浮技术的多自由度模拟器的关键技术以及组合应用方法;对各种复杂航天器(包括大型空间机械臂)在微低重力模拟环境下进行的展开、编队、抓捕对接、分离以及在轨服务等典型试验应用进行了系统介绍,同时总结了针对宇航员模拟训练的微低重力环境的实现手段及其特点。最后,展望了微低重力模拟及试验技术的发展前景,并提出了多项亟待突破的关键技术。     

拟合摄动力函数在低轨卫星定轨算法中的应用

为降低卫星定轨中摄动运动方程计算的复杂性，根据低轨卫星动力学模型，在考虑二体作用力和地球非球形引力J2项摄动条件下，以拟合函数表示其余的摄动力，并采用扩展卡尔曼滤波（EKF）算法，提出了一种基于拟合摄动力函数的低轨卫星自主定轨滤波算法。仿真结果表明，该法可明显减少计算量，缩短滤波收敛时间，提高卫星的实时处理能力。定轨精度为：位置方向70．7m（1σ），速度方向0．16m／s（1σ），可满足一般低轨卫星的精度要求。