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《中国航空学报》2023,36(1):434-443
Ultrasonic testing is effective in defect characterization and quality assurance of Carbon Fiber Reinforced Plastic (CFRP) components in the aerospace industry. Due to the coupling between complex shape and elastic anisotropy, the Phased Array Ultrasonic Testing (PAUT) and time-based Total Focusing Method (TFM) face significant challenges in the calculation of wave propagation. A wave velocity distribution model is established for a multidirectional convex corner of CFRP based on a homogenization theory and the above coupling effects are also incorporated. A ray-tracing method is proposed based on Dijkstra’s shortest path search algorithm. The predicted time of flight ensures that this technique, the homogenized TFM, could synthesize a high-quality focused image by post-processing on the full matrix capture data. Experiments on a laminate with three ?1.5 mm Side-Drilled Holes (SDHs) in different circumferential directions confirm a successful homogenized TFM imaging that all SDHs can be effectively detected. As compared to the isotropic scenario, the maximum positioning error is reduced to 0.12, 0.08, and 0.38 mm, and the Signal-to-Noise Ratios (SNRs) are increased by 2.1, 1.1, and 11.8 dB, respectively. It is suggested that the ray-tracing assisted TFM technique can effectively improve the imaging of corners in CFRP components. 相似文献
294.
《中国航空学报》2023,36(5):549-565
The aim of the present paper is to reveal the influence of different fiber orientations on the tool wear evolution and wear mechanism. Side-milling experiments with large-diameter milling tools are conducted. A finite element (FE) cutting model of carbon fiber reinforced plastics (CFRP) is established to get insight into the cutting stress status at different wear stages. The results show that different fiber orientations bring about distinct differences in the extent, profile and mechanism of tool wear. Severer wear occurs when cutting 45° and 90° plies, followed by 0°, correspondingly, the least wear is obtained when θ = 135° (θ represents the orientation of fibers). Moreover, the worn profiles of cutting tools when θ = 0° and 45° are waterfall edge, while round edge occurs when θ = 135° and a combined shape of waterfall and round edge is obtained when θ = 90°. The wear mechanisms under different fiber orientations are strongly dependent on the cutting stress distributions. The evolution of tool wear profile is basically consistent with the stress distribution on the tool surface at different wear stages, and the extent of tool wear is determined by the magnitude of stress on the tool surface. Besides, the worn edges produce an actual negative clearance angle, which decreases the actual cutting thickness and leads to compressing and bending failure of fibers beneath the cutting region as well as low surface qualities. 相似文献
295.
针对道面板在飞机荷载与温度耦合场复合作用下的道面寿命问题,首先,通过试验准确测量基于道面板深度的温度分布情况,得出了不同厚度道面板最大温度梯度推荐值,确定了仿真温度场加载参数。然后,在大量仿真试验分析的基础上,开展土基模量、道面板厚度和温差因素对道面板内应力的敏感性影响分析,建立温度应力与温差相关性关系模型,并通过实例验证其有效性。最后,在道面板临界荷位处进行飞机与温度耦合仿真加载试验分析,结果表明温度梯度和飞机荷载共同作用下产生的耦合应力小于温度翘曲应力和荷载应力的叠加之和,两者相差4.93%。基于荷载和温度耦合作用下的应力损伤累积原理,计算道面剩余容许作用次数,构建耦合场下道面剩余寿命评价模型,并进行实例应用。 相似文献
296.
阵列碳纤维复合材料管是由碳纤维增强复合材料(CFRP)薄壁圆筒壳阵列排布后粘接制备而成,兼具碳纤维复合材料和蜂窝结构的优异性能,是一种新型的可应用于深空探测反射面板的理想材料结构。由于材料和制备方面的特殊性,在阵列碳纤维复合材料管加工过程中会由于磨削力过大导致多种加工损伤,为其高效低损伤加工带来了挑战。本文开展CFRP薄壁圆筒壳磨削加工正交试验,系统研究磨削深度、切出角度、主轴转速、进给率对磨削力的影响规律和影响程度。研究结果表明:工艺参数对水平面合力的影响程度依次为进给率、磨削深度、切出角度、主轴转速,对轴向力的影响程度依次为切出角度、主轴转速、进给率、磨削深度。研究对阵列碳纤维复合材料管高效低损伤加工工艺的制订具有参考意义。 相似文献
297.
Raindrop impact erosion has been observed since early days of aviation, and can be catastrophic for exposed materials during supersonic flight. A single impact waterjet apparatus is established for mimicking drop impacts at the velocities between 350 m/s and 620 m/s. Carbon Fiber Reinforced Polymer(CFRP) laminates with three different surface morphologies and specimen thicknesses are tested here. A central region with no visible damage has been noticed, surrounded by a “failure ring” with common... 相似文献