Cross-sectional deformation of H96 brass double-ridged rectangular tube in rotary draw bending process with different yield criteria

Different yield criterion has great difference in predicting the deformation of tube with different material. In order to improve the prediction accuracy of the cross-sectional deformation of the double-ridged rectangular tube (DRRT) during rotary draw bending (RDB) process, Mises isotropic yield criterion, Hill’48 and Barlat/Lian anisotropic yield criteria commonly used in practical engineering are introduced to simulate RDB of DRRT. The inverse method combining uniaxial tensile test of whole tube and response surface methodology was proposed to identify the parameters of Hill’48 and Barlat/Lian yield criteria of small-sized H96 brass extrusion DRRT as well. Then based on ABAQUS/Explicit platform, the FE models of RDB process of DRRT considering Mises, Hill’48 and Barlat/Lian yield criteria were built. The results show that: The variation trend of cross-sectional deformation ratio is same when using different yield criteria. The cross-sectional deformation ratio by using Mises yield criterion is close to that by using Hill’48 yield criterion. However, there is a quite difference between by using Barlat/Lian yield criterion and by using Mises or Hill’48 yield criteria. The prediction values of cross-sectional height deformation by using three yield criteria all underestimate the experiment ones, and the prediction values of cross-sectional width deformation overestimate the experiment ones. By comparing the simulation results of cross-sectional deformation of the DRRT with different yield criteria and experiment ones, Barlat/Lian yield criterion is found to be suitable for describing the RDB process of DRRT.     

某型飞机液压油箱内部隔板变形故障分析

在进厂大修过程中,发现多架某型飞机液压油箱内部的隔板出现变形和疑似裂纹的质量问题。通过分析该故障的发生机理,复查修理过程,最终确定故障原因是该型飞机液压油箱增压系统存在设计缺陷。     

大跨度悬索桥钢箱主梁涡振性能优化风洞试验研究

以某大跨度钢箱梁悬索桥为工程背景,该桥桥面高速公路与人行道并存,桥面栏杆较多,且设置了防抛网,主梁竖向及扭转涡振明显.通过节段模型风洞试验研究了检修车轨道位置、桥面栏杆、分流板以及攻角和阻尼等对主梁涡激振动性能的影响,提出了优化主梁涡振的气动措施.试验结果表明,优化检修车轨道位置和在主梁风嘴处设置分流板能有效地抑制主梁涡振.     

某栅格翼导弹减阻外形设计及其阻力特性数值研究

介绍和分析了国内外栅格翼的研究现状和技术难点。为了详细了解栅格翼气动布局栅格内部的流动特性,以及其与阻力设计满足飞行器性能要求的栅格翼,本文开展了几种不同单栅格形状外形的气动特性数值计算。针对传统数值计算中遇到的栅格翼计算网格生成困难、工作量大的问题,利用非结构空间直角网格对于复杂外形易于生成的特点对单个栅格的外形进行了初步选型研究。对于常规导弹和栅格翼导弹的气动性能进行了对比。     

交会对接自由漂移轨迹安全性判断研究

针对长方形禁飞区下,近距离交会对接过程提出任意初始状态下轨迹安全的判断方法.先分析CW方程描述下相对运动轨迹的性质,通过分析轨迹与禁飞区最可能相交的特征点的分析和轨迹越过禁飞区相交问题的判断,判断轨迹是否安全.仿真结果表明所提出的安全判断方法能准确给出轨迹是否安全的结论,且算法简单、计算量小.     

非接触式静电电压测量仪校准方法研究

根据非接触式静电电压测量仪的工作原理,建立了一套非接触式静电电压测量仪校准系统.重点介绍了校准系统的组成和工作过程,以及决定校准系统测量准确度关键因素的标准平板电极的设计原则,并通过实验数据分析了标准平板电极的直径和边缘效应对测量结果的影响.最后以常用的非接触式静电电压测量仪EST101为例,根据校准装置测量不确定度主...     

斜置平板的低速风洞实验研究

利用油流法和烟线法相结合的流动显示技术对不同斜掠角和迎角组合下的斜置平板进行了流场显示和和天平测力实验研究.油流显示结果揭示了斜置平板表面分离流动和再附流动的流动特征;烟线显示结果则揭示了斜置平板周围的涡系结构,从而解释了油流显示中所观察到的现象.通过天平测力,我们得到了斜置平板的滚转力矩特性和升力特性.实验结果表明:在小迎角下,随着模型斜掠角度的增加,一条展向发展的涡流动生成于模型的后掠段,该涡流动使滚转力矩保持为相对较小的正值;大迎角下,从斜置平板模型的前掠尖点生成了一股沿展向发展的涡流动,且随着模型斜掠角度的增加,涡流动的影响范围从模型的前掠段扩展到了后掠段,从而使滚转力矩先减小后增大.     

Effects of geometrical parameters on wrinkling of thin-walled rectangular aluminum alloy wave-guide tubes in rotary-draw bending

Inner flange and side wrinkling often occur in rotary-draw bending process of rectangular aluminum alloy wave-guide tubes, and the distribution and magnitude of wrinkling is related to geometrical parameters of the tubes. In order to study the effects of geometrical parameters on wrinkling of rectangular wave-guide tubes, a 3D-FE model for rotary-draw bending processes of thin-walled rectangular aluminum alloy wave-guide tubes was built based on the platform of ABA-QUS/Explicit, and its reliability was validated by experiments. Simulation and analysis of the influence laws of geometrical parameters on the wave heights of inner flange and side wrinkling were then carried out. The results show that inner flange wrinkling is the main wrinkling way to rectan- gular wave-guide tubes in rotary-draw bending processes, but side wrinkling cannot be neglected because side wrinkling is 2/3 of inner flange wrinkling when b and h are smaller. Inner flange and side wrinkling increase with increasing b and h; the influence of b on side wrinkling is larger than that of h, while both b and h affect inner flange wrinkling greatly. Inner flange and side wrinkling decrease with increasing R/h; the influence of h on inner flange and side wrinkling is larger than that of R.     

钨板加热旋压模具设计及加热方法研究

本文主要论述纯钨板成形时模具及靠板的设计、调试，并对成形过程中模具及钨板的加热方法、工艺参数进行了分析。     

两种7050铝合金厚板的组织与性能

对两种61mm厚的7050-T7451铝合金板材进行对比分析,探讨工艺-组织-性能的关系。采用光学显微镜、扫描电镜进行组织观察,并进行室温拉伸、断裂韧性、剥落腐蚀等性能测试,实验表明:两种板材的综合性能均满足AMS 4050H标准的指标要求,但一种板材的强度、断裂韧度略低于另一种相同规格的板材,而剥落腐蚀性能略好。两种产品性能差异的主要原因在于,更系统的工艺控制使板材保持较好的组织均匀性、较小的再结晶比例,仅残留较少的小尺寸且均匀分布的Al7Cu2Fe相,基本无Al2Cu Mg相。