Numerical investigation of windage heating within shrouded rotor-stator cavity system with central inflow

The rotating disk surface temperature rise due to windage heating effect by numerically modeling the turbulent flow within a rotor-stator cavity which is available with a peripheral shroud and imposed through airflow was dealt with. The windage heating may be defined as viscous friction heating caused by relative velocity differences across the boundary layers between the fluid and the rotating disk surface. The kinetic energy dissipation process could transform the rotating shaft power into thermal heating. Commercial finite volume based solver, ANSYS/CFX was employed to numerically simulate this physical process by using the shear stress transport (SST) turbulence model. CFD results include the rotating disk surface temperature axial distribution and tangential velocity distribution of the fluid domain. The velocity difference between the result obtained by particle image velocimetry (PIV) experiments and CFD simulation are within 5%. The adiabatic disk temperature rise can be calculated by the tangential velocity of disk and fluid in large gap ratio and turbulent parameter. CFD temperature distribution results and those estimated via velocity differences are within 10%.     

叶栅安装角异常的非定常流场数值模拟

采用商用软件NUMECA对叶栅安装角异常进行二维流场定常和非定常数值模拟,并进行对比分析,得到了因叶栅安装角异常造成通道堵塞对该叶片以及相邻叶栅通道流场结构和非定常气动力的影响.结果表明:安装角异常角度大于0°时,主要对沿吸力面方向叶栅通道流场结构影响较大,随着安装角异常角度的增大,气流不断恶化,出现大面积的附面层分离,尾涡脱落主频率随着安装角异常角度的增大而减小,次频率随着安装角异常角度的增大而增大;并导致叶片非定常气动力相对脉动量迅速增大,这可能是导致叶片疲劳破坏的原因之一.     

A fuzzy PID-controlled SMA actuator for a two-DOF joint

Shape memory alloy(SMA) actuator is a potential advanced component for servosystems of aerospace vehicles and aircraft. This paper presents a joint with two degrees of freedom(DOF) and a mobility range close to ±60 when driven by SMA triple wires. The fuzzy proportional-integral-derivative(PID)-controlled actuator drive was designed using antagonistic SMA triple wires, and the resistance feedback signal made a closed loop. Experiments showed that, with the driving responding frequency increasing, the overstress became harder to be avoided at the position under the maximum friction force. Furthermore, the hysteresis gap between the heating and cooling paths of the strain-to-resistance curve expanded under this condition. A fuzzy logic control was considered as a solution, and the curves of the wires were then modeled by fitting polynomials so that the measured resistance was used directly to determine the control signal. Accurate control was demonstrated through the step response, and the experimental results showed that under the fuzzy PID-control program, the mean absolute error(MAE) of the rotation angle was about 3.147. In addition, the investigation of the external interference to the system proved the controllable maximum output.     

A numerical model for bird strike on sidewall structure of an aircraft nose

In order to examine the potential of using the coupled smooth particles hydrodynamic(SPH) and finite element(FE) method to predict the dynamic responses of aircraft structures in bird strike events, bird-strike tests on the sidewall structure of an aircraft nose are carried out and numerically simulated. The bird is modeled with SPH and described by the Murnaghan equation of state, while the structure is modeled with finite elements. A coupled SPH–FE method is developed to simulate the bird-strike tests and a numerical model is established using a commercial software PAM-CRASH. The bird model shows no signs of instability and correctly modeled the break-up of the bird into particles. Finally the dynamic response such as strains in the skin is simulated and compared with test results, and the simulated deformation and fracture process of the sidewall structure is compared with images recorded by a high speed camera. Good agreement between the simulation results and test data indicates that the coupled SPH–FE method can provide a very powerful tool in predicting the dynamic responses of aircraft structures in events of bird strike.     

直升机蜂窝夹层结构缺陷验收准则验证技术研究

蜂窝夹层作为一种特殊的复合材料结构,具有比强度、比刚度较高,性能易设计且便于大尺寸整体成型等诸多优点,广泛应用在航空器的结构设计中。但蜂窝夹层结构在制造、使用和维护过程中易出现脱／漏粘、冲击、磕碰等内在缺陷或外来损伤,可能导致结构强度的降低,从而危及结构安全。基于强度理论制定了一种直升机蜂窝夹层结构的静强度、疲劳强度和剩余强度综合验证思路与方法。针对典型结构的构型、缺陷类型和工程可检缺陷参数尺寸,设计了模拟真实蜂窝夹层结构的验证样件和缺陷预制技术,通过强度性能的试验和研究,获得了带有脱／漏粘缺陷、冲击／磕碰损伤等缺陷的结构强度缺陷容限值,为其缺陷验收准则的制定提供了技术依据。     

基于ANSYS的整体叶盘结构优化设计

为保证整体叶盘结构在安全工作条件下质量最轻,基于ANSYS优化平台,建立了整体叶盘三维参数化模型及结构优化设计数学模型,完成了整体叶盘结构的优化设计.首先结合相关静强度设计准则及方法,在给定轮缘分布载荷条件下对轮盘子午面进行优化.然后建立整体叶盘三维模型,并对子午面优化中未考虑的轮缘关键尺寸如轮缘厚度、喉道倒角、叶根倒角进行三维局部优化.在三维优化中总结出了盘喉道和叶根最大等效应力与各优化参数之间的关系.分两步实施的整个轮盘优化过程仅需3~4h.      

复杂型面固体装药结构的快速建模技术

高质量的有限元网格是保证计算精度的前提和基础。固体装药结构型面极其复杂,这给有限元的离散带来了很大的困难,为此需要开展快速建模技术研究。快速建模思想是针对固体装药结构具有循环对称的特点,基于CAE软件,对于其中子结构将其分割成具有单一几何拓扑型式的组合体,方便地实现拉伸、映射或者扫掠操作,获得精度较高的结构化网格。针对某一典型星形内孔固体装药结构,详细阐述了快速建模的核心技术,数值模拟了固化降温过程中固体装药结构的应力应变场特征。快速建模技术对于其他类似的固体装药结构有限元离散具有很好的借鉴和参考价值。     

基于CDM-CZM的复合材料补片补强参数分析

 复合材料开口补强设计参数的确定对于结构设计具有重要的意义。针对复合材料层合板开口区补片补强结构,采用各向异性材料连续介质损伤力学模型(CDM)对复合材料层合板的损伤演化进行描述,采用粘聚区模型(CZM)对补片与母板间界面材料的分层损伤进行模拟,建立了复合材料开口区补片补强结构三维非线性渐进损伤模型,模型可预测补强结构强度和损伤演化过程。应用本文模型分析了补片铺层方式、补片厚度和补片半径3个主要设计参数对补强效果的影响,明确了补片与母板间界面材料分层损伤破坏是导致补强结构最终失效的主要原因。     

MSM结构ZnO紫外探测器的制备及光电性能研究

采用磁控溅射方法,在石英衬底上制备了光电性能优良的ZnO紫外探测器。通过紫外光电性能测试、扫描电子显微镜(SEM)观察及X射线衍射(XRD)分析,研究了ZnO紫外探测器的光电特性。结果表明:探测器的光电流高出暗电流近3个数量级,紫外波段的光响应高出可见光波段近2个数量级,所制备ZnO紫外探测器达到了高辐射灵敏度和可见盲特性的要求。     

热处理制度对1Cr16CO5Ni2Mo1WVNbN钢组织和性能的影响

通过试验研究了不同热处理制度对1Cr16CO5Ni2Mo1WVNbN钢的金相组织、室温拉伸、冲击性能的影响。得出结论：随淬火温度升高,回火温度降低,合金的室温冲击韧性降低,而室温拉伸强度略有升高;淬火介质对室温力学性能以及金相显微组织的影响不明显;淬火保温时间和回火保温时间对合金的室温冲击韧性和室温拉伸性能影响不大。因此合金的最佳热处理工艺参数为：1100oC×90min,油冷＋680℃×3h,空冷。