Modeling on mechanical behavior and damage evolution of single-lap bolted composite interference-fit joints under thermal effects

This paper reports the modeling method and outcomes of mechanical performance and damage evolution of single-lap bolted composite interference-fit joints under extreme temperatures. The anisotropic continuum damage model involving thermal effects is established on continuum damage mechanics which integrates the shear nonlinearity constitutive relations characterized by Romberg-Osgood equation. The temperature-induced modification of thermal strains and material properties is incorporated in stress-strain analysis, extended 3D failure criteria and exponential damage evolution rules. The proposed model is calibrated and employed to simulate behavior of composite joints in interference fitting, bolt preloading, thermal and bearing loading processes, during which the influence of interference-fit sizes, preload levels, laminate layups and service temperatures is thoroughly investigated. The predicated interfacial behavior, bearing response and failure modes are in good agreement with experimental tests. The numerical model is even capable of reflecting some non-intuitive experimental findings such as residual stress relaxation and matrix softening at elevated temperatures.     

电离层拟合方法及路径参数量化分析

针对多层电离层,采用反抛物层作为连接层来描述电离层之间区域的电子密度分布.以电子密度和其相对于高度的一阶偏导数连续为依据,拟合出连接层的临界频率、半厚度和底高等电离层参数.将电离层的准抛物模型和连接层的反抛物模型中计算出来的等离子频率代入Appleton-Hartree公式和Snell定理,结合射线的几何结构完成多层电离层中的射线追踪,同时计算群路径、相路径和传输距离这3种重要的路径参数.分析当给定频率时,路径参数与入射角之间的关系,群路径、相路径与传输距离之间的关系,频率对路径参数之间变化关系的影响;同时分析了给定入射角时,路径参数与射线工作频率之间关系和入射角对于路径参数之间变化关系的影响.     

对焊接头几何形状参数统计分布及焊趾处K_t计算

对焊接头主要外形尺寸进行了测量,经统计分析：焊趾角、焊缝宽、焊缝加厚高与接头错位符合正态分布,焊趾曲率半径符合对数正态分布,焊缝加厚高与接头错位亦符合威布尔分布。依此对焊接头焊趾处应力集中系数Ｋｔ进行了计算。     

考虑分层损伤的复合材料螺栓连接强度预测与损伤分析

针对传统复合材料损伤分析方法未考虑界面层的损伤问题,基于三维累积损伤分析方法和内聚力模型方法,建立一套能够综合考虑面内损伤和层间损伤的复合材料螺栓连接数值分析模型。通过对两种典型复合材料单钉接头进行强度分析,表明该计算方法比传统有限元方法具有更高的精度。基于该模型,对接头层合板的分层扩展以及拧紧力矩对接头强度和分层扩展的影响进行研究。结果表明:分层扩展方向和层合板断裂方向是一致的;拧紧力矩对连接强度有明显提高作用,并且对孔边分层扩展有抑制作用。     

基于复合材料分层损伤模型的层压板静强度分析

对层压板进行强度分析时同时考虑面内失效和分层损伤可以得到更加合理的强度预测值。基于复合材料层压板分层机理分别采用Hashin准则和分层因子进行面内损伤和分层损伤的计算,并结合材料性能退化发展了一种能够考虑分层损伤的层压板累积损伤模型。该模型能够模拟层压板面内和分层损伤产生、发展直至最终破坏的完整过程。通过对两种典型复合材料层压板单钉连接接头的失效分析,表明计算结果与传统三维有限元计算结果相比精度较高,并能有效预测各层间分层损伤的扩展情况。     

Assembly Variation Identification of High Pressure Spool by Response Surface Based Model Updating Using IV-optimal Designs

This article, in order to improve the assembly of the high-pressure spool, presents an assembly variation identification method achieved by response surface method (RSM)-based model updating using IV-optimal designs. The method involves screening out non-relevant assembly parameters using IV-optimal designs and the preload of the joints is chosen as the input features and modal frequency is the only response feature. Emphasis is placed on the construction of response surface models including the interactions between the bolted joints by which the non-linear relationship between the assembly variation caused by the changes of preload and the output frequency variation is established. By achieving an optimal process of selected variables in the model, assembly variation can be identified. With a case study of the laboratory bolted disks as an example, the proposed method is verified and it gives enough accuracy in variation identification. It has been observed that the first-order response surface models considering the interactions between the bolted joints based on the IV-optimal criterion are adequate for assembly purposes.     

不同预腐蚀时间下微动对搭接件疲劳寿命影响研究

通过对不同预腐蚀时间下搭接件疲劳试验和断口宏微观的分析,得到不同预腐蚀时间下微动对搭接件疲劳寿命的影响规律。引入应力强度因子影响系数β用于修正微动效应对搭接件孔边裂纹应力强度因子的影响,针对不同腐蚀时间裂纹成核位置不同,利用裂纹扩展分析软件AFGROW建立了考虑微动影响的两种疲劳寿命计算模型。研究结果表明:微动和腐蚀的交互作用使搭接件的寿命减少更大,对于未腐蚀和腐蚀较轻的搭接件,由于微动作用,裂纹一般起源于螺栓孔处靠近螺栓孔沉孔区的螺栓体区,微动损伤占主导;对于腐蚀较重的搭接件,腐蚀占主导作用,裂纹一般起源于孔壁与接触面相交处。在考虑微动影响下,疲劳寿命预测值与试验值吻合较好,模型更加合理。     

多间隙润滑空载四连杆机构动力学分析

以空载四连杆机构为研究对象,分析间隙关节位置、数量及润滑对其动力学响应的影响问题。其中,考虑能量耗散的Lankarani-Nikravesh连续碰撞力模型被用来计算间隙关节处的法向碰撞力,摩擦力的计算采用改进的Coulomb摩擦力模型,而润滑力则采用Sommerfeld润滑条件下无限长轴颈-轴承的润滑力模型来计算。仿真结果表明不同位置处的关节间隙对动力学响应的影响不同,两个间隙关节对系统响应的影响比一个间隙关节大得多,而润滑关节能稳定系统的震荡,具有很好的缓冲作用。本文的研究更加真实地反映了机构的动力学特性,为机构设计及运动精度的分析提供了基础。     

飞机结构腐蚀搭接件应力应变分析

通过对一架退役飞机分解检查，发现搭接件外表面光滑，而搭接面腐蚀很严重。利用三维有限元法定性地分析腐蚀产物膨胀作用的“垫枕效应”，得到了蒙皮板的应力应变的分布情况，确定了疲劳裂纹可能的形成位置，讨论了孔蚀对搭接件蒙皮应力应变分布的影响。     

湿热条件对于含硫SCA处理LY12与环氧树脂粘接强度的影响规律

研究含硫硅烷偶联剂SCA处理LY12铝合金表面后与环氧树脂的粘接试样在沸水和NaCl水溶液湿热老化环境下的粘接强度、拉剪位移和断面形貌特征的变化特点.结果表明,经沸水浸泡20～60h后粘接强度约15.3MPa,浸泡80h时13.39MPa,为初始值的66.3%.在盐水浸泡初期,粘接强度略有上升,最大值21.8MPa,之后粘接强度开始下降,浸泡180h时18.4MPa,为初始值的91%.沸水和NaCl水溶液浸泡后断面裂纹程度减小,前者是由于增塑,后者是由于强化.