小型航空发动机转子连接刚性分析与验证

某小型航空发动机在原理样机阶段存在整机振动大的现象,发动机试验时机匣上的最大振动监测值达179mm/s,严重影响发动机试验安全。通过对发动机的转子动力学设计和试验研究,找出转子连接刚性差是造成发动机振动大的关键原因。在验证机阶段设计中,对转子连接刚性进行了针对性改进。改进后的试验表明,发动机振动得到明显改善,最大振动监测值为33 mm/s,确保了发动机试验安全。     

计及关节及杆柔性的空间机械臂抓取控制

针对考虑关节及杆柔性的空间机械臂动力学与抓取控制问题,以三连杆柔性机械臂为研究对象,考虑臂杆的横向弯曲变形、纵向拉伸变形及由于横向变形引起的轴向收缩的二阶耦合量等,并通过引用转子扭簧模型来考虑柔性关节的影响,应用Lagrange方程和假设模态法建立动力学模型.引入“动态抓取域”来描述机械臂的抓取过程,采用关节主动阻尼控制来抑制抓取过程中的碰撞激振力,分析了匀速抓取和加速抓取两种策略的机械臂柔性关节的变形特性.仿真结果表明:关节柔性减小了整体碰撞力,在碰撞过程中起到一定的缓冲作用;加速抓取控制下比匀速抓取控制下的关节变形小,前者整体优于后者.     

SiCP/Al复合材料脉冲氩弧焊接研究

研究在脉冲氩弧焊条件下铝基复合材料SiCp／2124Al的可焊性。通过正确选择填充材料和在焊接过程中加入微量脉冲，大大减弱了增强体SiC颗粒与基体Al之间的界面反应。拉伸实验和显微硬度测试表明，接头质量良好，与母材强度相比，接头的抗拉强度未见有大幅度下降；金相组织观察显示，焊缝组织致密、无夹杂和裂纹等缺陷。对接头进行X射线衍射相结构分析和拉伸断口扫描电镜观察等微观分析，并从热力学角度探讨焊接过程中抑制SiC／Al界面反应发生的机理，提出了在氩弧焊条件下获得高质量SiCp／Al焊接接头应采取的措施。     

端部斜削的铝单搭接接头应力分布数值分析

用弹塑性有限元法,研究了被粘物自由端外侧斜削角度以及不同弹性模量胶粘剂对铝合金单搭接接头应力分布的影响.结果表明:对被粘物自由端外侧进行斜削,可以使胶层中部的应力峰值降低,从而提高接头的强度.随着斜削角度的减小,胶层中部应力峰值逐渐降低.随着胶粘剂弹性模量的降低,斜削接头胶层中部各应力的峰值随之降低.对于胶粘剂弹性模量高的接头,斜削使得胶层中部的应力峰值得到了极大的降低;而对于胶粘剂弹性模量低的接头,斜削对胶层中部的应力峰值影响较小.     

高温合金焊接接头应力分析与疲劳寿命预测

针对航空喷气发动机机匣上安装座的焊接结构, 建立了对接焊、错位对接焊、不等厚对接焊、新材料对接焊等4种焊接结构的有限元分析模型, 利用ANSYS软件进行了应力分析, 得到了4种焊接接头的应力集中系数;用“成组对比实验方法”进行了上述4种焊接结构的应力疲劳试验验证, 预测了它们的寿命区间.疲劳试件的扫描电镜(SEM)断口分析表明, 应力集中区域的焊接缺陷是影响疲劳寿命最主要的因素.      

某型螺旋桨发动机连接螺栓预紧力研究

对某型螺旋桨发动机1个重要部位的连接螺栓进行了预紧力研究。介绍了螺栓预紧力的计算和螺栓的静强度、疲劳强度校核方法,得出了试验和改型机用该连接螺栓的锁紧力矩。     

Fabrication and Life Prediction of SSiC Ceramic Joint Joined with Silicon Resin YR3370

Joints between sintered silicon carbide （SSiC） were produced using a polysiloxane silicon resin YR3370 （GE Toshiba Silicones） as joining material. Samples were heat treated in a 99.99% nitrogen flux at temperatures ranging from 1 100 ℃ to 1 300 ℃. Three point bending strength of the joint reached the maximum of 179 MPa as joined at 1 200℃. The joining layer is continuous, homogeneous and densified and has a thickness of 2 μm -5μm. The joining mechanism is that the amorphous silicon oxycarbide （SixOyCz） ceramic pyrolyzed from silicon resin YR3370 acts as an inorganic adhesive to SSiC substrate, which means the formation of the continuous Si-C bond structure between SixOyCz structure and SSiC substrate. Life prediction of the ceramic joint can be realized through the measurement of the critical time of the joint after the cyclic loading test.     

Tensile properties of a composite–metal single-lap hybrid bonded/bolted joint

Hybrid bonded/bolted (HBB) joint has been widely used in engineering practice because it can overcome the potential weakness of pure bonded and pure bolted joints. However, studies on HBB joint are still at the initial stage. In this paper, tensile properties of a composite–metal single-lap HBB joint was investigated experimentally. And a detailed finite element model (FEM) was established to simulate the tensile behavior of the joint. The model was verified by the experimental results. Then the damage propagation and load transfer mechanism were explored based on the FEM. The results show that the HBB joint can provide multi-load transmission paths and resist damage propagation in the adhesive. The HBB joint has higher strength and energy absorption capacity than the pure bonded joint. And the HBB joint has greater initial damage load and tensile stiffness than pure bolted joint. Adhesive fillets can obviously improve the tensile performances of the HBB joint. Lateral stiffness of the joint boundary and testing machine show obvious effects on tensile performances of single-lap hybrid joints.     

MSD对老旧飞机搭接结构完整性的影响

利用FRANC2D/L对含MSD某型飞机机翼蒙皮搭接接头进行了有限元分析,得到了不同分布钉载下MSD裂纹应力强度因子(SIF)随裂纹扩展历程变化的计算曲线,和已有的文献比较表明,本文数值结果精确,方法可靠。计算结果表明,孔壁受载方式对SIF影响不大,但对MSD裂纹扩展方向有明显的影响;相对于均匀分布和集中力,二次分布的钉载更接近于实际的孔壁受载方式,且在计算时,应考虑其它排钉孔的受载。最后探讨了基于力学的评估含MSD搭接结构完整性的方法。     

地面战场传感侦察系统及其发展概述

地面战场传感侦察系统集传感器技术、信号与信息处理技术、无线网络传输技术为一体,是网络中心战的重要信息基石。对美军地面战场传感侦察系统的研究现状及其发展趋势作出了分析。