Aircraft vulnerability modeling and computation methods based on product structure and CATIA

Survivability strengthening/vulnerability reduction designs have become one of the most important design disciplines of military aircraft now. Due to progressiveness and complexity of modern combat aircraft, the existing vulnerability modeling and computation methods cannot meet the current engineering application requirements. Therefore, a vulnerability modeling and computation method based on product structure and CATIA is proposed in sufficient consideration of the design characteristics of modern combat aircraft. This method directly constructs the aircraft vulnerability model by CATIA or the digital model database, and manages all the product components of the vulnerability model via aircraft product structure. Using CAA second development, the detailed operations and computation methods of vulnerability analysis are integrated into CATIA software environment. Comprehensive assessment data and visual kill probability Iso-contours can also be presented, which meet the vulnerability analysis requirements of modern combat aircraft effectively. The intact vulnerability model of one hypothetical aircraft is constructed, and the effects of redundant technology to the aircraft vulnerability are assessed, which validate the engineering practicality of the method.     

Auto-normalization algorithm for robotic precision drilling system in aircraft component assembly

A novel approach is proposed to detect the normal vector to product surface in real time for the robotic precision drilling system in aircraft component assembly, and the auto-normalization algorithm is presented based on the detection system. Firstly, the deviation between the normal vector and the spindle axis is measured by the four laser displacement sensors installed at the head of the multi-function end effector. Then, the robot target attitude is inversely solved according to the auto-normalization algorithm. Finally, adjust the robot to the target attitude via pitch and yaw rotations about the tool center point and the spindle axis is corrected in line with the normal vector simultaneously. To test and verify the auto-normalization algorithm, an experimental platform is established in which the laser tracker is introduced for accurate measurement. The results show that the deviations between the corrected spindle axis and the normal vector are all reduced to less than 0.5°, with the mean value 0.32°. It is demonstrated the detection method and the auto-normalization algorithm are feasible and reliable.     

基于数字化协同制造的飞机装配工艺设计

介绍了基于数字化协同设计环境的飞机数字化装配工艺设计技术在某机型工艺设计工作中的应用情况及成果,论述了飞机数字化装配工艺设计方法的实施及应用前景。     

一种先进的直升机动部件综合系统动力特性综合试验技术

由旋翼/传动/发动机/操纵组成的动部件综合系统的动力特性,直接关系到直升机的飞行安全、整机的振动水平、乘员的舒适性、各部件仪表的工作环境和使用寿命,是决定当代直升机先进程度最主要的因素之一。如何获得该综合系统的真实动力特性,是型号研制过程中非常关键的问题。本文将简单介绍一种先进可靠的、能获得该综合系统真实动力特性的综合试验技术。     

某型弹用涡扇发动机振动故障建模与分析

针对某型弹用涡扇发动机振动超标问题,建立了1维有限元梁模型进行仿真与模拟,并结合实际试车数据进行了故障分析和仿真。结果表明:压气机前、后支承刚度对系统第2阶临界转速有很大影响,不合适的支承刚度使系统在工作转速范围内出现第2阶临界转速,从而导致整机振动超标。因此,降低该故障的途径是有效控制支承装配精度。     

对飞机低速试滑侧偏故障的分析

针对某型飞机在地面低速试滑中出现的侧偏故障进行了探讨,在大量惯性台模拟试验的基础上,对侧偏发生的原因、机理进行了分析,提出了解决侧偏故障的措施。     

一种复合型垂直轴风力机实验研究

提出了一种升阻复合型垂直轴风力机,并对该风力机进行了实验研究。首先通过改变叶片安装角,对不同风速下风力机的性能进行实验研究。其次对叶片进行正装和反装对比实验。实验结果表明,当叶片反装时,在同一风速下安装角为-6°时功率最大,此外对安装角为-6°时的多个风速进行实验研究,发现随着风速的增大,每个风速下的最大功率增大。     

应用于飞机装配的并联机构技术发展综述

并联机构的闭链结构使其具有良好的精度、刚性及动态性能,可满足飞机装配的精度、效率需求,因此,以并联机构为构型主体的自动化装配装备正越来越多地应用于飞机装配中。首先,概述了当前并联机构发展现状及飞机装配体现出的新特点,分析了并联机构应用于飞机装配的优势。其次,从飞机装配零部件加工和飞机零部件装配调姿定位两个方面综述了应用于飞机装配并联机构的国内外发展现状。然后,探讨了并联机构主要的前沿研究问题,从并联机构可重构设计、性能评价及优化设计、精度建模和力/位协同控制等4个方面,详细分析了并联机构应用于飞机装配中的关键技术。最后,对并联机构应用在飞机装配中未来的发展方向和机遇做了展望。     

航空电子产品印制电路板组件中性清洗技术研究

印制电路板清洗是电子装配中的一个重要环节,它对电子产品的质量和可靠性有着极为重要的作用。通过对印制板清洗原理与影响因素分析,针对性使用优化参数的中性水基清洗剂对印制板组件进行试验,证实该类型清洗剂能够满足航空电子产品在印制板清洗方面的需求。     

飞机旋转式支架组件装配技术研究

旋转式支架组件的转动故障严重影响飞机整体的装配及交付进度,其装配技术的高低对飞机的操作精度及控制系统有重大的影响.因此,本文主要对飞机旋转式支架组件装配技术进行研究,分析影响转动故障的关键因素,并制定相应的解决方案,确定出合理的拧紧力矩及转动力矩,有效的降低旋转式支架组件的转动故障率,提高了整体的装配及交付进度.