Ultrasonic constitutive model and its application in ultrasonic vibration-assisted milling Ti3Al intermetallics

Ultrasonic vibration-assisted technology is widely utilized in the performance research and manufacturing process of metallic materials owing to its advantages of introducing highfrequency acoustic systems. However, the acoustic plasticity constitutive model and potential mechanism, involving Ti₃Al intermetallic compounds, have not yet been clarified. Therefore, the Ultrasonic-K-M hybrid acoustic constitutive model of Ti₃Al was established by considering the stress superpos...     

超声振动辅助切削对碳纤维增强树脂复合材料面下损伤影响的仿真研究

碳纤维增强树脂基复合材料（CFRP）在传统加工（OC）过程中存在着切削力过大、表面质量不佳、面下损伤较为严重等问题。为了改善上述问题，本文提出使用超声振动辅助切削（UVC）工艺加工CFRP，通过仿真分析对切削力与面下损伤深度进行研究。结果表明：使用UVC加工CFRP可降低13%~80%的切削力，且纤维方向角对切削力影响较小。与OC相比，UVC切削0°、45°纤维方向角的CFRP时可以减少约50%的面下损伤深度；在切削90°、135°纤维方向角的CFRP时虽然没有改善面下损伤深度，但取得了较为平整的已加工表面以及较小的损伤区域。     

Ironing effect on surface integrity and fatigue behavior during ultrasonic peening drilling of Ti-6Al-4V

Imposing compressive residual stress field around a fastening hole serves as a universal method to enhance the hole fatigue strength in the aircraft assembly filed. Ultrasonic Peening Drilling (UPD) is a recently proposed hybrid hole making process, which can achieve an integration of strengthening and precision-machining with a one-shot-drilling operation. Due to the ironing effect of tool flank surface, UPD introduces large compressive residual stress filed in hole subsurface. In order to reveal the strengthening mechanism of UPD, the influence of ultrasonic vibration and tool dynamic relief angle on ironing coverage rate and its corresponding effect on surface integrity in UPD were analyzed. The experiments were conducted to verify the influence of ironing effect on surface integrity and fatigue behavior of Ti-6Al-4V hole in UPD. The results indicate that the specimen features smaller surface roughness, higher micro-hardness, plastic deformation degree and circumferential compress residual stress under higher ironing coverage rate. The fatigue life increases with the raise of ironing coverage rate, and the fatigue source site in UPD shifts from surface to subsurface comparing with that without vibration assistance. The results demonstrates that a better strengthening effect can be obtained by reasonably controlling the ironing coverage rate in UPD.     

Numerical simulations of a continuously injected relativistic electron beam relaxation into a plasma with large-scale density gradients

In this paper the influence of large-scale decreasing and increasing gradients of the density of magnetized plasma on the relaxation process of a continuously injected relativistic electron beam with an energy of 660 keV ($v_b=0.9c$) and a pitch-angle distribution is studied using particle-in-cell numerical simulations. It is found that for the selected parameters in the case of a smoothly decreasing gradient and in a homogeneous plasma the formation of spatially limited plasma oscillations of large amplitude occurs. In such cases, modulation instability develops and a long-wave longitudinal modulation of the ion density is formed. In addition, the large amplitude of plasma waves accelerates plasma electrons to energies on the order of the beam energy. In the case of increasing and sharply decreasing gradients, a significant decrease in the amplitude of plasma oscillations and the formation of a turbulent ion density spectrum are observed. The possibility of acceleration of beam electrons to energies more than 2 times higher than the initial energy of the beam particles is also demonstrated. This process takes place not only during beam propagation in growing plasma density, but also in homogeneous plasma due to interaction of beam particles with plasma oscillations of large amplitude.     

基于WPT技术的超声辅助加工系统研究进展

对超声辅助加工技术及WPT技术进行了分析归纳,总结了国内外目前有关WPT超声辅助加工系统的研究成果,提出共振式无线电能传输技术可能是超声辅助加工领域一种更为灵活、更为理想的供电模式的想法。     

Study the influence of anchoring parameters on asteroid drilling anchoring with discrete element simulation

Asteroid exploration has become a research hotspot, and anchoring probes to asteroids is essential for in situ scientific detections. The influence of ultrasonic drilling force-closure anchoring parameters on the anchoring performance and its influence mechanism are studied based on discrete element simulation. An anchoring simulation model is established after calibrating virtual asteroid soil, and its validity is verified by anchoring experiments. Discrete element simulations are performed to study the effect of cross-sectional shape and longitudinal cross-sectional shape of anchoring rods on anchoring force. The internal influence mechanism of anchor configurations on the anchoring force is analyzed by extracting the number of stressed particles in the simulation area. The anchoring force has a positive correlation with the cross-sectional area. The rotation of non-circular anchors causes fluctuations in the anchoring force. The effect of the anchored material strength on the anchoring force is studied with the calibrated virtual asteroid soil. The relationship between anchoring force and anchoring parameters is studied, and the optimal anchoring angle is 54° for anchored material strength of 100 kPa. Finally, the variation of the anchoring force with the direction of external force is studied. This work can guide the anchor configuration design and the anchoring condition parameter optimization.     

超大规格300M钢棒超声波探伤及缺陷分析

对Φ450 mm规格的300M钢棒材进行了超声波探伤,采用2.5 MHz软膜探头可以保证探伤的灵敏度并降低噪声水平。通过宏观、显微观察和能谱分析等手段对探伤缺陷进行了分析。结果表明:探伤缺陷处存在氧化铝、氧化镁和氧化钙复合夹杂物,单个夹杂物最大尺寸可达100μm。该缺陷属于熔炼过程中引入的外来夹杂物,对材料性能有不利的影响。