液体火箭发动机增材制造技术研究进展

针对增材制造技术在国内外液体火箭发动机领域的应用成果和研究现状,分别综述了增材制造在发动机的制造技术和流程、制造工艺标准以及在发动机推力室、涡轮泵、阀门、总装及其他组件和整机中的应用研究,并展望了增材制造技术在液体发动机中的发展方向,指出在液体发动机领域,增材制造应该在应用广度和深度、结合增材制造特点的发动机结构设计方...     

卫星对接环减振装置设计与验证

针对相同平台卫星不能满足多种运载力学环境的问题,设计了一种对接环减振装置并进行了试验验证。首先通过分析卫星对接环功能特点,结合金属橡胶材料减振方式,设计了对接环减振装置,构建了卫星-对接环减振系统的动力学模型;然后通过正弦与随机振动试验验证了设计的有效性;其次,将对接环减振装置进行了有限元分析,将有限元分析结果与试验结果进行对比,验证了分析模型的正确性;最后,将所设计的对接环减振装置应用于环境减灾二号(HJ-2)卫星中,通过整星动力学分析验证了该装置的应用效果。     

纳米级金属粉对GAP热分解特性的影响

用ＤＳＣ和ＴＧ研究了纳米级Ｃｕ和Ｎｉ粉、超细Ａｌ粉和超细Ｎｉ粉以及普通Ｃｕ粉和Ａ粉对ＧＡＰ（聚叠氮缩水甘油醚）热分解特性的影响。ＤＳＣ实验结果表明：ＧＡＰ／金属粉样品有两个放热峰,高温区的放热峰是金属的氧化峰,峰温受气氛影响,低温区放热峰是ＧＡＰ的分解峰,不受气氛影响;金属Ｃｕ对ＧＡＰ的分解峰影响最大,其中纳米级Ｃｕ（ｎｍ－Ｃｕ）使ＧＡＰ分解放热峰的峰值温度提前了３３．２℃,普通Ｃｕ对ＧＡＰ的分解     

颗粒增强金属基原位复合材料的制备技术回顾与展望

综述了国内外制备颗粒增强金属基复合材料的各种原位合成方法、工艺原理 ,并基于原位合成技术实现产业化的关键是优化工艺、降低成本的分析 ,对各种工艺的特点进行了探讨 ,在此基础上介绍了一种原位合成新工艺──反应稀释法。     

高体积分数颗粒预制件及其复合材料的制备

研究了高体积分数颗粒预制件制备工艺及其对复合材料复合质量的影响。用超声分散工艺获得了不同粒径颗粒分布均匀的预制件。用单一粒径多种粒径制成的预制件的最大体积分数分别为５３％和６６％。采用改进的压力浸渗工艺制备了宏观、微观质量较好的ＳｉＣｐ／Ａｌ复合材料。     

金属切削数据采集

分析了现有金属切削数据采集存在的问题,并在此基础上提出数据采集指导原则,确定了采集信息的内容及范围,制定了基于XML技术的数据采集方案.     

重型火箭贮箱大型结构制造技术现状及发展分析

大型结构件制造技术是发展重型运载火箭的关键技术之一,直径8～9m级重型运载火箭大型贮箱将带来成型、焊接装配等工艺和装备方面新的制造技术挑战.吸取以往人类历史上研制经验教训,有助于权衡大型结构件制造实现和制造经济性.需开展先进制造技术升级,加强大型轻质化结构制造技术和装备技术基础,适应发展要求.     

Regolith-derived ferrosilicon as a potential feedstock material for wire-based additive manufacturing

Ferrosilicon is a primary metallic alloy produced during the reduction of metal oxides contained in lunar and Martian regolith by a variety of techniques. This study examines the usefulness of ferrosilicon as a candidate feedstock material for wire-based 3D printers designed for in-space manufacturing. Alloys of composition ranging from pure iron to 12?wt% Si were synthesized and their electrical and mechanical properties characterized. The melts were cast into rods for mechanical testing to determine ultimate strength and ductility. It was determined that the samples above 3?wt% Si were too brittle to be pulled into wire and ruptured at low strain values. The 3?wt% Si sample and iron had comparable mechanical properties relative to samples of higher silicon content but with differences in ductility and ultimate strength. Microstructure and compositional studies revealed the differences between the ductile and brittle samples as being the complete ferrite phase presence on the iron and low-Si content samples. This study establishes an upper limit on the Si content at 3?wt% in ferrosilicon materials to be used in wire feedstock in additive manufacturing for in-space applications.     

Evaluation of tensile properties of a compositemetal joint with a novel metal insert design by experimental and numerical methods

Composite-metal joints with a metal insert are one kind of connecting structure.In this paper,tensile experimental tests were carried out to investigate tensile properties of a composite metal joint with a novel metal insert design.Finite element models of the joint were established,and strain distribution and tensile strength were analyzed.The numerical results are in good agree ment with the experimental results.Results show that the joint failure is dominated by shear properties of the resin layer.Increasing the resin layer thickness in a certain range will improve the tensile strength of the joint,while increasing the radius of the fillet on the ending side of the metal insert will decrease the joint strength.Increasing the resin layer plasticity will improve the joint strength.The effect of the embedded depth of the metal insert can be ignored.     

当代金属类阻尼材料及其应用

论述了金属类阻尼材料的减振降噪机理，介绍了具有代表性的各种阻尼材料的物理机械性能，以及它们的应用情况等。