Advances and trends in plastic forming technologies for welded tubes

With the implementation of environmental protection, sustainable development and conservation-oriented policies, components and parts of thin-walled welded tubes have gained increasing application in the aircraft and automotive industries because of their advantages: easily achieving forming and manufacturing process at low cost and in a short time. The current research on welded tube plastic forming is mainly concentrated on tube internal high-pressure forming, tube bending forming, and tube spinning forming. The focuses are on the material properties and characterization of welded tubes, finite element modeling for welded tube forming, and inhomogeneous deformation behavior and the mechanism and rules of deformation coordination in welded tube plastic forming. This paper summarizes the research progress in welded tube plastic forming from these aspects. Finally, with a focus on the urgent demand of the aviation, aerospace and automotive industries for high-strength and light-weight tubes, this paper discusses the development trends and challenges in the theory and technology of welded tube plastic forming in the future. Among them,laser tailor-welded technology will find application in the manufacture of high-strength steel tubes.Tube-end forming technology, such as tube flaring and flanging technology, will expand its application in welded tubes. Therefore, future studies will focus on the FE modeling regarding how to consider effects of welding on residual stresses, welding distortions and microstructure, the inhomogeneous deformation and coordination mechanism of the plastic forming process of tailor-welded tubes, and some end-forming processes of welded tubes, and more comprehensive research on the forming mechanism and limit of welded tubes.     

金属弹簧管性能影响因素的仿真分析

为了研究高温密封组件金属弹簧性能,本文通过对波音公司编网状弹簧管结构和Streck心脏支架结构的研究,建立了编织弹簧的几何拓扑构型和数学模型,推导了弹簧直径计算公式。采用AUTODESK3D-MAX构建了编织弹簧的仿真模型,用ANSYS仿真软件分别从编织丝直径、编织密度以及编织方法 3方面探究不同测试对弹簧性能的影响。结果表明,增加弹簧丝直径、降低弹簧管轴向方向的编织密度、提高圆周方向的编织密度、向外的弹簧管编织方式可有效提高弹簧管的回弹性能。     

舰载直升机理论风限图飞行模拟获取方法

获取舰载直升机实用风限图,仅依靠实装飞行试验或建模仿真都是非常困难的。通过起降飞行模拟试验获取理论风限图,结合少量的海上实装飞行验证试验是一种综合较优的方法。起降飞行模拟试验需要真实飞行员和高等级飞行模拟器参与,飞行模拟器中的母舰气流场数据、母舰运动可由建模仿真或试验测试得到,且必须考虑母舰气流场的非定场特性;只有当飞行员视景或视觉反馈受限时(如能见度降低时),飞行模拟器基座的六自由度运动才是必需的;用DIPES或Bedford方法量化飞行员主观操纵负担,结合记录的客观操纵数据,评判起降难度;典型的飞行模拟试验程序包含了不同风况下的进近和甲板着舰,通常每隔15°和5kn一个风况。通过起降飞行模拟试验得到的理论风限图,可以更加有效和安全地指导海上实装飞行验证试验,最终获得实用风限图。     

舱段结构热振耦合环境下仿真分析

针对武器装备对环境适应性要求不断提高的现状,以某舱段结构为研究对象,基于高加速应力筛选试验(HASS)条件,研究了结构在温变-振动耦合环境下的失效机理。首先,结合HASS试验剖面,确定了载荷条件,建立有限元模型;其次,采用ANSYS Workbench软件分析得到结构温度场分布及应力响应,确定了结构危险位置,并对其疲劳寿命进行计算分析,为舱段结构的失效分析及HASS试验剖面的合理制定提供依据和指导。     

谐振式光纤陀螺系统建模及其应用研究

谐振式光纤陀螺作为高精度角速度传感器,以其集成化高、成本低以及抗干扰性强等独有优势,逐渐成为下一代光学陀螺研究发展的热点。通过对谐振式光纤陀螺工作原理的分析,建立了陀螺数字信号处理系统可视化模型,并对系统谐振曲线和同步解调曲线等开环输出以及锁频反馈下闭环输出进行了模拟仿真。利用仿真模型分析了正弦波调制下谐振谱分裂现象,并搭建实验装置对其进行了验证。结果表明,实验中正弦信号调制频率高于系统谐振输出半高全宽一半,即对应2 MHz时,谐振谱分裂会导致同步解调输出线性区域出现明显失真,严重恶化了标度因数线性度。因此,搭建的谐振式光纤陀螺仿真模型能够准确而有效地模拟系统的工作状态,在系统噪声抑制和精度提升方面具有指导性意义。     

基于不确定性的飞行器分离可靠性建模与分析方法

为实现飞行器分离任务可靠性的定量分析和高效精确评估,研究了高超声速飞行器分离任务过程中各种不确定性因素对分离可靠性的影响,提出一种基于不确定性的飞行器分离可靠性建模与分析方法。面向高超声速飞行器分离任务需求,建立分离动力学仿真模型,综合考虑分离过程不确定性因素的影响,利用灵敏度分析方法识别主要不确定性因素,构建分离可靠性模型。针对此模型,提出一种改进主动学习Kriging(IAK)的分离可靠性分析方法,通过新的采样策略选取失效概率更大的采样点作为新增训练点,进行高效可靠性分析。实例结果表明,该方法能够准确描述不确定性因素对分离过程的影响,提升分离可靠性定量分析的精度和效率,为飞行器分离方案的精细化设计提供支撑。     

谱估计理论在弹道数据参数化建模中的应用

针对高超声速飞行器防御作战中目标运动规律的描述问题,提出一种基于经典和现代谱估计理论的弹道数据参数化分析和建模方法。该方法将弹道数据视作非平稳随机信号,研究其变化规律：首先,通过线性消势法消除信号的线性趋势,将其转变为平稳信号,以便于进行谱估计;然后,采用Welch算法给出大致的谱图,结合该谱图和改进的协方差法确定自回归参数模型的阶数,以避免模型阶数选择准则引起的不确定性问题;最终,给出弹道数据的参数化模型。仿真结果表明,使用本文算法建立的弹道数据参数化模型与动力学模型具有较高的一 致性。     

Behavior and functional modeling methods of doubly salient electromagnetic generators for aircraft electrical power system applications

The Doubly Salient Electromagnetic Generator(DSEG) is a promising candidate in aircraft generator application due to the simplicity, robustness and reliability. However, the field windings and the armature windings are strongly coupled, which makes the inductance characteristics non-linear and too complex to model. The complex model with low precision also leads to difficulties in modeling and analysis of the entire aircraft Electrical Power System(EPS). A behavior level modeling method based on modified inductance Support Vector Machine(SVM) is proposed. The Finite Element Analysis(FEA) inductance data are modified based on the experiment results to improve the precision. A functional level modeling method based on input–output characteristics SVM is also proposed. The two modeling methods are applied to a 9 kW DSEG prototype. The steady state and transient process precision of the proposed methods are proved by comparing with the experiment results. Meanwhile, the modeling time consumption, the application time consumption and the calculation resource demand are compared. The DSEG behavior and functional modeling methods provide precious results with high efficiency, which accelerates theoretical analysis and expands the application foreground of the DSEG in the aircraft EPS.     

飞行模拟器中的虚拟声音建模与实时渲染技术

虚拟声音的建模与渲染是飞行模拟器虚拟环境仿真中的关键技术,结合物理、心理、建筑、室内声学以及数字音响艺术等多门学科,提出适用于分布式飞行模拟器虚拟仿真系统的离线综合声音建模与动态均衡渲染算法,经过数字压限器、扩展器以及激励器等环节,将大规模音频数据根据虚拟权重进行离线重构;运用五段等响折线法,并结合心理声学构建了基于大规模音源的动态压缩比算法;结合座舱虚拟环境的等效吸声系数算法和混响时间算法;综合功率谱密度函数与特性共振峰,总结出与一系列状态量对应的幅频特性,应用前馈(BP)网络算法对数字均衡器进行实时调参,实现了发动机推力噪声的动态数字音频实时渲染;并基于Direct Sound的音频特效程序接口开发了一套基于高层体系结构(HLA)的分布式飞行模拟器实时音效系统,仿真结果验证了声音建模与渲染算法的有效性。     

航空发动机组件化建模技术

提出了使用组件化开发通用航空发动机仿真平台的思想:从发动机结构的角度将发动机模型分解成多个组件;从软件功能的角度将仿真软件的辅助部分也分解成多个组件.在此基础上开发了涡扇发动机的仿真平台,取得了良好的效果.所建立的仿真系统实现了模块化、层次化,易于维护和改进,可扩展性强,提高了代码重用率,体现了该框架的灵活性.