应用UBET优化开式模锻中连皮厚度参数

连皮厚度是开式模锻工艺参数中的一个重要参量,它对模锻变形力和材料的消耗有很大的影响。本文应用上限单元法（ＵＢＥＴ）对连皮厚度进行了优化设计。基于连皮厚度和飞边高度间的相对大小关系,建立了三种不同的变形流动模式和动可容速度场,根据上限原理和黄金分割法,利用ＴｕｒｂｏＣ语言编程求解,获得了最大锻造力的最佳上限解,并和实验相比较,两者吻合得较好,表明建立的动可容速度场是合理可行的。以最大锻造力和连皮体积的乘积作为优化准则,更好地得到了最佳连皮厚度值。     

高温合金螺纹铣削力优化研究

针对高温合金材料的螺纹铣削加工,分析了切削厚度的表达方法,建立了相邻两次走刀形成的截面积的表达方法。在此基础上,研究了高温合金螺纹铣削过程中的铣削力和扭矩,结果表明:螺纹铣削时,铣削力及扭矩与截面积呈正相关。提出了通过使螺纹粗精加工过程中每次走刀的截面积相等,进而优化高温合金螺纹铣削径向切深的加工策略。该策略可有效控制切削力值和扭矩值,这不仅有利于提高刀具寿命和加工精度,亦为制定难加工材料螺纹铣削工艺提供了依据。     

热电法在表征涡轮叶片渗铝硅层厚度中的应用

选取工作300h的涡轮叶片和新品叶片制作试样,试样提供了不同的渗铝硅层厚度,采用热电法和金相法分别对试样上同一位置进行检查,热电法记录该位置处热电势值,金相法测量该位置截面的渗铝硅层厚度,对一系列实测数据进行分析,得到随渗铝硅层厚度增大热电势值相应减小的变化规律,随后对热电检查的外部影响因素进行了试验分析,并结合部分试样给出热电势值随温度、异物、探头角度等改变带来的误差规律.     

Microstructure and Magnetic Anisotropy of FeCoNbB Films

Effect of Nb contents on microstructure and magnetic properties of FeCoNbB films has been studied. X-ray diffraction (XRD) analysis reveals that Nb plays a role in refining grain and in facilitating formation of amorphous structure. When Nb content is more than 8 at%, the films transform from crystalline to amorphous structure, accompanied by variations in magnetic properties. An unusual out-of-plane anisotropy component is consequently observed. It can be suggested that the anisotropy induced by increasing Nb contents be attributed to stress-related magnetoelastic anisotropy. The undesirable anisotropy is greatly reduced by thermal annealing, reducing film thicknesses or applying an external magnetic field together with Si addition.     

变摩擦控制厚度分布的TC4深筒形件正反向超塑成形

以正反向超塑成形厚度均匀的TC4钛合金深筒形件为背景,采用MARC有限元模拟分析了正反向超塑成形时预成形模和终成形模的表面摩擦系数对成形件壁厚分布的影响.结果表明:合理地增大预成形模的表面摩擦力能显著增加预成形的局部减薄作用,对于提高零件最终壁厚分布均匀性有利.同时,合理减小终成形模的摩擦力,可以使板料褴体变形均匀化,壁厚分布趋于均匀.根据模拟结果,采用机械加工方法增加预成形模表面粗糙度以增大摩擦力,在终成形模表面喷涂润滑剂以降低摩擦力,通过正反向超塑成形实验制得厚度分布在1.50～1.78mm范围内的航天用TC4钛合金深简形件,比普通正反向超塑成形件厚度分布(1.18～2.24mm)有了很大改善.     

Chatter stability and precision during high-speed ultrasonic vibration cutting of a thin-walled titanium cylinder

Titanium alloys are widely used in the aviation and aerospace industries due to their unique mechanical and physical properties. Specifically, thin-walled titanium(Ti) cylinders have received increasing attention for their applications as rocket engine casings, aircraft landing gear,and aero-engine hollow shaft due to their observed improvement in the thrust-to-weight ratio.However, the conventional cutting(CC) process is not appropriate for thin-walled Ti cylinders due to its low thermal conduc...     

热障涂层厚度及厚度不均热无损检测的数值模拟

研究了热障涂层(TBC)厚度及厚度不均的红外热无损检测(IRTNDT)的建模和基于有限单元法的数值模拟。在柱坐标系下以轴对称模型描述热障涂层结构的瞬态热传导,建立相应的物理模型及有限元模型。用有限元分析软件ANSYS计算涂层结构受热脉冲激励后的温度场,研究热无损检测可检信息参数(如最大温差和最大对比度)与厚度特征参数(厚度差和厚度)的关系。结果表明,在涂层公称厚度一定时,最大温差和最大对比度与厚度差呈非线性关系,它们随着厚度差的增大而增大;在涂层厚度差一定时,最大温差和最大对比度与涂层公称厚度呈非线性关系,它们随着涂层公称厚度的增加而减小。利用计算所得的可检信息参数与厚度特征参数的关系可以反向估计陶瓷层厚度差和厚度。这些研究结果为热障涂层厚度及厚度不均的红外热无损检测及表征提供了基本理论依据。     

基于光吸收原理的BX型粉尘浓度测试仪的设计

BX型粉尘浓度测试仪是一种用于测定空气环境中浮游粉尘浓度的专用仪器，主要用于工矿企业、石油化工、劳动安全、劳动卫生及环境保护等部门的粉尘监测。在实际生产及人们的生活中起着其它产品无法替代的作用。主要介绍了BX型粉尘浓度测试仪的光学测量原理、光电检测器件的选取原则及与其相匹配的前置放大电路的设计以及其后续电信号的处理方法。     

新一代战斗机座舱盖关键技术与设计方案

座舱是战斗机三大电磁散射源之一,座舱盖雷达散射截面（RCS）的减缩技术是实现新一代战斗机全机雷达隐身性能的关键技术。基于新一代战斗机隐身外形平台,座舱盖在隐身技术、透明件结构、抗鸟撞、弹射救生、光学性能、结构变形控制等领域均面临新的挑战。本文以新一代战斗机为背景,研究了座舱盖性能提升的4项关键技术：座舱盖隐身性能提升技术、大型整体座舱盖透明件结构设计技术、复杂曲面座舱盖光学性能仿真优化技术、大尺寸活动部件变形及状态控制技术。经过上述关键技术研究,完成了新一代战斗机座舱盖设计技术体系的升级,促进了新一代战斗机座舱盖技术和性能的跨代提升。     

Validation of University of New Brunswick Ionospheric Modeling Technique with ionosonde TEC estimation over South Africa

For more than a decade, ionospheric research over South Africa has been carried out using data from ionosondes geographically located at Madimbo (28.38°S, 30.88°E), Grahamstown (33.32°S, 26.50°E), and Louisvale (28.51°S, 21.24°E). The objective has been modelling the bottomside ionospheric characteristics using neural networks. The use of Global Navigation Satellite System (GNSS) data is described as a new technique to monitor the dynamics and variations of the ionosphere over South Africa, with possible future application in high frequency radio communication. For this task, the University of New Brunswick Ionospheric Modelling Technique (UNB-IMT) was applied to compute midday (10:00 UT) GNSS-derived total electron content (GTEC). GTEC values were computed using GNSS data for stations located near ionosondes for the years 2002 and 2005 near solar maximum and minimum, respectively. The GTEC was compared with the midday ionosonde-derived TEC (ITEC) measurements to validate the UNB-IMT results. It was found that the variation trends of GTEC and ITEC over all stations are in good agreement and show a pronounced seasonal variation for the period near solar maximum, with maximum values (∼80 TECU) around autumn and spring equinoxes, and minimum values (∼22 TECU) around winter and summer. Furthermore, the residual ΔTEC = GTEC − ITEC was computed. It was evident that ΔTEC, which is believed to correspond to plasmaspheric electron content, showed a pronounced seasonal variation with maximum values (∼20 TECU) around equinoxes and minimum (∼5 TECU) around winter near solar maximum. The equivalent ionospheric and total slab thicknesses were also computed and comprehensively discussed. The results verified the use of UNB-IMT as one of the tools for future ionospheric TEC research over South Africa.