基于疲劳寿命理论的膜盘联轴器型面设计

区别于传统的基于强度理论的膜盘联轴器型面设计方法,提出了一种基于膜盘联轴器动力学分析和疲劳寿命理论的型面设计方法.建立了分析膜盘联轴器应力及寿命的简化有限元模型,给出了作用在此模型上的边界条件和初始条件,建立了膜盘联轴器动静复合应力分析方法.根据动力学分析的结果,讨论了膜盘联轴器工作时,不同类型的载荷对其疲劳寿命的影响.计算对比了几种典型型面在不同复合载荷作用下的寿命;基于疲劳寿命理论对膜盘联轴器的型面设计给予评价,最后给出各典型型面的适用工况.     

风洞分布式支撑天平测力试验技术研究

采用双尾支撑测量形式的加工、装配误差会使系统内应力过大,影响测量精度。针对某“双机身”飞机CTS 风洞试验气动力测量需求,发展基于多维力天平内置的风洞分布式支撑天平测力试验技术;研制具有消除系统内应力功能的双支撑系统,提出两种6 分量双支撑天平校准及测力方法,并对数据处理和双支撑系统可靠性进行检验加载、对比分析和验证。结果表明：风洞分布式支撑天平测力试验技术能够有效消除双支撑天平系统由于过约束而导致的固有装配内应力,双支撑天平系统各部分连接、测量可靠;两种校准测力方法测量精度相当,均能达到单台应变天平测量误差水平,可满足风洞试验测量精度需求;综合考虑现有校准设备校准能力,最终采用“合成式校准测力”方法进行的风洞试验,获得了满意的试验测力精度。     

旋转带肋直通道湍流流动TR-PIV实验

采用高频粒子图像测速系统(TR-PIV)测量了旋转带肋通道内的主流平均速度、雷诺切应力、再附点等参数,并研究其沿程变化规律,通道高宽比为1,肋的阻塞比为01,雷诺数为10 000,旋转数从0变化到052,实验结果表明:静止时流动呈对称分布,但旋转后产生的哥氏力会极大地影响通道内的湍流流动,随着转速的增加,主流速度型偏向后缘面,前缘面涡系结构不断增大,再附点不断后移,而后缘面正好相反,并且这种趋势会沿程发展;前缘面附近的雷诺切应力变得越来越弱,而后缘面则越来越强,沿程雷诺切应力极值基本不变,但下游区域有所扩大。      

金属材料日历寿命确定的分散系数和取值

研究了在日历寿命确定中的分散性问题,通过对金属腐蚀试验数据分布规律的研究,选定了符合这种规律的分散系数计算模型;通过这些腐蚀试验数据,计算出已试验材料的标准差;通过给出的标准差计算出腐蚀试验用的分散系数的取值。     

300M超高强度钢在模拟积水环境中的腐蚀行为

 针对飞机结构部件在服役过程中存在的缝隙积水导致结构材料腐蚀的问题,通过研究腐蚀产物、形貌、失重、腐蚀速率、腐蚀损伤度以及积水溶液与暴露金属的面容比、pH值等的变化,探讨了300M超高强度钢在模拟积水环境中的腐蚀行为。结果表明,300M钢在模拟积水中的腐蚀是从点蚀开始,然后点蚀坑扩展合并,逐渐发展为全面腐蚀,其腐蚀失重和腐蚀损伤度随腐蚀时间的增加而增大,腐蚀损伤度则呈现出幂函数变化趋势;随腐蚀时间的延长,模拟积水环境中的pH值从初期的4.2升到5.2再下降到4.8～5.0,平均腐蚀速率也从0.289 g/(m²·h)线性减小到0.120 g/(m²·h);电化学交流阻抗结果表明随腐蚀时间的延长,容抗弧半径逐渐增大,说明腐蚀产物对基体起到一定的保护作用,这与腐蚀速率变化规律一致;另外,不同的面容比(腐蚀介质体积与300M钢暴露面积之比)对腐蚀过程的影响是:随面容比的增加,腐蚀失重与腐蚀速率均增大。     

Environmental stress level evaluation approach based on physical model and interval grey association degree

 Associating environmental stresses (ESs) with built-in test (BIT) output is an important means to help diagnose intermittent faults (IFs). Aiming at low efficiency in association of traditional time stress measurement device (TSMD), an association model is built. Thereafter, a novel approach is given to evaluate the integrated environmental stress (IES) level. Firstly, the selection principle and approach of main environmental stresses (MESs) and key characteristic parameters (KCPs) are presented based on fault mode, mechanism, and ESs analysis (FMMEA). Secondly, reference stress events (RSEs) are constructed by dividing IES into three stress levels according to its impact on faults; and then the association model between integrated environmental stress event (IESE) and BIT output is built. Thirdly, an interval grey association approach to evaluate IES level is proposed due to the interval number of IES value. Consequently, the association output can be obtained as well. Finally, a case study is presented to demonstrate the proposed approach. Results show the proposed model and approach are effective and feasible. This approach can be used to guide ESs measure, record, and association. It is well suited for on-line assistant diagnosis of faults, especially IFs.     

薄壳机匣开孔补强的应力集中分析

发动机机匣上安装凸台结构，可简化为机匣壳体开孔后用围壁和加强板组合补强的力学模型。文中从弹性力学的基本公式出发，采用上述简化模型，得到了壳体孔边应力分析的计算公式，并编制了计算程序，进行了实例计算，获得了发动机机匣各种安装凸台的应力集中系数。本文的研究成果对合理地确定机匣安装凸台的几何形状和尺寸具有参考价值。     

Experimental investigation on deformation behavior of TJ-1 lunar soil simulant subjected to principal stress rotation

The knowledge of mechanical properties of lunar soil is of fundamental importance for the coming exploration of the Moon. This paper aims to investigate the fundamental deformation behavior of lunar soil and the effects of the intermediate principal stress coefficient, deviatoric stress ratio, and mean stress during the principal stress rotation. First, an improved technique was proposed to generate homogeneous samples based on the Multi-layer Undercompaction Method. Second, three series of tests on TJ-1 lunar soil simulant under the principal stress rotation were performed with a hollow cylinder apparatus at Tongji University, China. In each series of tests, only one value of the three variables mentioned above was changed while the others were kept constant. The test results demonstrate that the rotation of principal stress can result in significant plastic deformation, volumetric strain, and non-coaxiality (non-coincidence of the increment direction of principal plastic strain with the principal stress direction) of TJ-1 lunar soil simulant. In addition, it is found that the intermediate principal stress coefficient, deviatoric stress ratio, and mean stress have different influences on the four strain components, i.e. _εz,_εr,_εθ${\epsilon }_z\text{,}{\epsilon }_{\text{r}}\text{,}{\epsilon }_{\theta }$ and _γzθ${\gamma }_{z\theta }$, volumetric strain, and non-coaxiality during the principal stress rotation. The influence of deviatoric stress ratio is relatively stronger than the others. Therefore, the influence of principal stress rotation on the deformation behavior of lunar soil should be taken into account carefully in the design and construction of facilities on the lunar surface in the future.     

民机机翼千斤顶顶升装置分析

千斤顶顶升情况是民用飞机在进行维修、更换零部件时必须考虑的一个状态。对民机顶升的相关适航条款进行了理解;对B737及A320的机翼顶升装置进行了总结对比,通过传力分析,比较了其优缺点。两种机型的传力方式稍有不同：B737机翼顶升载荷的垂直分量由加强肋承担主要传递到前梁,水平分量通过挤压由下壁板承担;A320机翼顶升载荷...     

振动时效在消除铸铝合金框架变形中的应用

铸铝合金异型件在加工过程中的变形问题广泛存在,而残余应力是引起变形的关键因素。本文从框架类产品的设计结构入手,分析残余应力与产品变形间的关系,结合振动时效工艺机理,重点详述了利用振动时效消除铸铝合金框架类产品变形工艺。试验表明,振动时效可显著消除铸铝合金框架件变形。