重型燃气轮机压气机第一级转子叶片断裂分析

为了明确某燃气轮机压气机第1级转子叶片在工作过程中断裂失效的性质和产生原因,通过外观检查、断口分析、表面检查、成分分析、组织检查、硬度测试和强度计算等手段进行分析。结果表明:故障叶片为疲劳断裂;在工作过程中叶尖与机匣处理环异常碰摩,使叶片承受非正常冲击载荷是导致故障叶片产生疲劳裂纹的主要原因;榫齿出现微动磨损及其未进行喷丸强化对裂纹萌生起促进作用。提出了对叶片榫齿工作面进行喷丸表面强化,控制合理的叶片与机匣处理环之间的间隙的改进建议,避免类似故障发生。     

断裂韧性K1C和断裂门槛值 Δ Kth可靠性测定方法

采用定量方程随机化方法,建立了断裂p-J_R-Δa曲线方程,断裂p-J_R-Δa曲线与钝化线的交点即为试验测定具有可靠度p的J积分临界值(J_1C)_p值,根据断裂力学测试原理,由试验测定(J_1C)_p值可转化出断裂韧性(K_1C)_p值;还建立了断裂门槛ΔK_th值的可靠性测定方法,并对试验数据进行了统计分析处理,得到了一些具有重要应用价值的结果和数据.研究发现:断裂门槛值ΔK_th服从正态分布.     

粉末高温合金FGH96的高温缺口疲劳研究

在500℃和600℃两个温度条件下,研究了第二代粉末高温合金FGH96的缺口疲劳性能,将原始数据的曲线拟合成S-N曲线,分析光滑与缺口试样的Kf的差别,用扫描电镜分析了试样的断口形貌特征。结果表明:FGH96合金的疲劳缺口敏感性随着温度的升高和应力比的增大而降低;与光滑试样的断口相比,合金的缺口试样在高温下疲劳裂纹多由加工刀痕起源,因此缩短了其疲劳萌生寿命;疲劳扩展区疲劳条带比较明显,扩展区面积比光滑试样小。     

3D针刺C/SiC断裂韧性缺口敏感性及破坏研究

碳化硅陶瓷基复合材料是高超声速飞行器及高推重比发动机等发展所需的关键材料之一,对冲击断裂韧性、缺陷及裂纹的敏感性有较高要求。采用夏比冲击试验测定3D针刺C/SiC复合材料的断裂韧性,研究其处于U型、V型缺口分别在与针刺平行、垂直的不同分布方向时对冲击断裂韧性的影响,并通过扫描式电子显微镜及光学显微镜等手段详细分析断口形貌。结果表明：U型试样的断裂韧性较V型试样对缺口线与针刺相对位置更为敏感,且缺口线与针刺纤维束平行时断裂韧性最差;针刺纤维束与0°和90°无纬布铺层交叉部位相对薄弱,原材料抗剪能力削弱。     

不同热处理合金钢JR阻力曲线的测定与分析

本文介绍JR阻力曲线的测定办法,并对不同热处理合金钢进行了实测。应用所得JR阻力曲线对合金钢的断裂韧度的评定表明了热处理工艺的影响。     

Hot-cracking susceptibility and shear fracture behavior of dissimilar Ti6Al4V/AA6060 alloys in pulsed Nd:YAG laser welding

Laser welding of dissimilar titanium/aluminum alloys has been employed at an increasing rate, particularly in the aerospace industry, owing to its advantages in terms of current design flexibility and fuel/cost savings. The major problem with dissimilar Ti/Al welds arises from the difference in the thermal expansion and contraction of the two metals, which leads to hot-cracking susceptibility and the mitigation of the mechanical property after welding. In the present study, pulsed Nd:YAG laser welding of Ti6Al4V and AA6060 has been addressed. Hot-cracking susceptibility in the heat affected zone and the shear fracture behavior of the lap joints were investigated through microstructural characterization and mechanical tests. The results indicate that the hot cracking tendency can be reduced by increasing the pulse peak power (7.5–8.5 kW) and the laser point diameter (0.8–1.0 mm) with specific pulse duration and overlap. An alternative control strategy for less hot cracks in the Ti/Al lap joint can be to increase the weld width and decrease the cooling rate during solidification. The shear fracture of the Ti/Al lap joint is likely to occur along the lower side path of the weld interface with decreasing weld surface collapsed amount and increasing aluminum base metal melt depth.     

大涵道比分排涡扇发动机涡轮轴断裂过渡态性能仿真

为了研究双轴大涵道比分排涡扇发动机轴断裂失效后的动态性能,找出涡轮轴断裂后最先发生的危害事件,建立能够模拟气流参数毫秒时间量级动态响应的大涵道比分排涡扇发动机共同工作方程和性能模型.计算分析了地面起飞状态和巡航状态下某大涵道比民用涡扇发动机分别在高、低压轴断裂后发动机气路参数的瞬态响应规律和机理,为主被动安全设计提供参...     

T800/5228A 层合板I 型断裂韧性优化

冷场发射扫描电镜表明,固化5228A/ PAEK 共混体系发生了反应诱导相分离,相形貌依次经历
了海岛-双连续-相反转的演化过程; DMA 试验表明,PAEK 的引入对5228A 基体树脂Tg 略有影响,但基本不
会改变原有树脂体系的使用温度;T800/5228A 经韧化后,在层间内形成了典型的相反转结构,裂纹扩展路径呈
现出波纹状,明显区别于原有的光滑平直裂纹路径,玉型层间断裂韧度(GIC)大幅度提高。     

用定量方法研究材料的断裂

本文简述了定量断口学的发展过程，说明了ＲＬ与ＲＳ的局限性。详细论述了分形几何作为一种新理论在断口分析中的应用，并提出了该领域目前存在的问题及努力方向。     

Analysis Approach to Durability Based on Material Initial Fatigue Quality and S-N Curve

Based on probabilistic fracture mechanics approach, a new concept of material initial fatigue quality (MIFQ) is developed. Then, the relation between S-N curve and crack propagation curve is studied. From the study, a new durability analysis method is presented. In this method, S-N curve is used to determine crack growth rate under constant amplitude loading and evaluate the effects of different factors on durability and then the structural durability is analyzed. The tests and analyses indicate that this method has lower dependence on testing, and higher accuracy, reliability and generality and is convenient for application.