陶瓷热障涂层的研究进展

综述了陶瓷热障涂层的材料体系研究进展，分析了陶瓷热障涂层的制备工艺、组织特点及其对涂层性能的影响，并指出了热障涂层今后的发展方向。     

基于柱状结构的热障涂层隔热性能数值研究

基于四参数随机生长方法和热阻网络方法开发了涂层微结构构建和隔热性能分析软件,构建了各向异性孔隙结构的柱状涂层微结构,着重研究了柱状孔隙大小、数量和细长化对柱状涂层有效导热系数和隔热性能的影响。结果表明:提高涂层的孔隙率是增强涂层隔热性能的有效途径;孔隙率一定时,随着柱状孔隙直径减小,其隔热性能增强,并且结构更加稳定;孔隙率一定时,随着柱状孔隙细长化,其隔热性能在一定程度上会有所减弱,但其稳态导热温度分布更加均匀,结构更加稳定。     

Flow field generated by a dielectric barrier discharge plasma actuator in quiescent air at initiation stage

A single Dielectric Barrier Discharge (DBD) plasma actuator driven by Alternating Current (AC) power, capable of inducing a starting vortex and a wall jet in quiescent air, is suited for low-Reynolds-number flow control. However, the starting vortex and the wall jet are usually observed after the plasma actuator has been operated for dozens of and hundreds of cycles of the voltage, respectively. The detail of the induced flow field at the initiation stage of the plasma actuator has rarely been addressed. At the initiation stage, a thin jet that provides the impetus for the entrainment of the induced flow at the beginning of the plasma actuation is first observed by using a high-accuracy phase-lock Schlieren technique and a high-speed Particle Image Velocimetry (PIV) system. This is the initial form of the momentum transfer from the plasma to the fluid. Then, an arched type jet is created by the plasma actuator. In addition, the whole development process of the induced flow field from the starting point of the thin jet to the quasi-steady stage of wall jet is presented for providing a comprehensive understanding of the plasma actuator and proposing a relevant enhancement of the numerical simulation model.     

长寿命热障涂层的剥落机理及抗剥落结构设计

涂覆于高温合金热端部件表面的热障涂层,具有隔热防护作用,属新一代燃气轮机的关键核心技术。等离子喷涂制备的热障涂层隔热性能好,但长时间高温服役后存在开裂剥落问题,引发基体烧蚀、造成巨大经济损失。因此,发展长寿命热障涂层是该技术领域的重大难题。本文从等离子喷涂热障涂层的独特层状结构特征入手,阐述涂层在高温服役中结构和性能的演变规律,揭示涂层剥落失效机理,总结长寿命热障涂层设计方法。研究表明,等离子喷涂热障涂层呈现以连通2D孔隙为主的层状多孔结构,具有优异的隔热功能和协调应变能力。然而,涂层在高温服役中发生烧结,2D孔隙大量消失,涂层显著刚化,使热障涂层开裂驱动力急剧增加,引发微观裂纹扩展并贯通形成大尺度裂纹,导致涂层最终剥落失效。据此,分别从降低开裂驱动力和增加开裂阻力两方面着手,总结抗开裂新结构涂层设计方法,为研发长寿命热障涂层指明了发展方向。在未来研究中,如何保证涂层高隔热和长寿命并同时兼顾经济性,是发展新一代高性能热障涂层的重点方向。     

Acceleration of DDT by non-thermal plasma in a single-trial detonation tube

This paper compares the flame acceleration in single-trial dual-detonation tubes triggered by a spark plug and non-thermal plasma igniter. The low-temperature plasma was generated by an in-house novel AC-driven dielectric barrier discharge igniter, which reduces the power supply requirements and was applied in the quiescent ignition of a single-trial detonation tube. Three different types of detonation mixtures were tested with flame propagation tracked by ion probes and pressure waves recorded by high-frequency pressure transducers. The flame propagation speeds were calculated and compared based on signals from the ion probes. The detonation combustion succeeded in the dual tubes, but the deflagration-to-detonation transition could be significantly accelerated by the plasma for all mixtures, as it was shortened by more than 50% compared to that of the spark plug. The present study provides a suitable technological approach for igniters of PDEs.     

喷枪空间行进速率对等离子喷涂Mo/8YSZ复合涂层温度场的影响

为了突破传统金属/陶瓷双层热防护涂层高温环境易剥离的技术瓶颈,研究喷枪空间行进速率变化对等离子喷涂Mo/8YSZ复合涂层时间域及空间域温度场分布的影响规律。利用ANSYS有限元分析软件,建立等离子喷涂Mo/8YSZ功能梯度热障涂层的数值模型,考虑材料不同温度下的热物性参数和材料的相变潜热,通过分析不同喷枪空间行进速率下喷涂构件的温度与温度梯度发现:在喷涂过程的同一时刻,喷枪行进速率越大,单位长度内喷枪与构件相互作用的时间越少,构件的最大温度值越小,构件上表面温度分布的均匀性越高,构件的最大温度梯度值越小;先沉积的涂层对后沉积的涂层存在预热作用,基体的最大温度值呈"台阶式"升高的变化趋势;随着涂层厚度的增加,涂层的热阻增加,基体温度的波动幅度逐渐减小;通过调控各涂层的喷枪行进速率,可进一步减小构件的温度梯度,按照黏结层最大、过渡层次之、陶瓷层最小的顺序进行喷涂时,喷涂构件的温度梯度最小。     

Microstructure and high-temperature oxidation behavior of plasma-sprayed Si/Yb2SiO5 environmental barrier coatings

An environmental barrier coating (EBC) consisting of a silicon bond coat and an Yb₂SiO₅ top-coat was sprayed on a carbon fibers reinforced SiC ceramic matrix composite (CMC) by atmospheric plasma spray (APS). The microstructure of the coating annealed at 1300 °C and its high-temperature oxidation behavior at 1350 °C were investigated. The significant mass loss of silica during the plasma spray process led to the formation of Yb₂SiO₅ and Yb₂O₃ binary phases in the top-coat. Eutectics of Yb₂SiO₅ and Yb₂O₃ were precipitated in the top-coat, and channel cracks were formed in the top-coat after 20 h annealing because of the mismatch between the coefficients of thermal expansion (CTEs) of Yb₂SiO₅ and the SiC substrate. The EBC effectively improved the oxidation resistance of the CMC substrate. The channel cracks in the Yb₂SiO₅ top-coat provided inward diffusion channels for oxygen and led to the formation of oxidation delamination cracks in the bond coat, finally resulting in spallation failure of the coating after 80 h oxidation.     

Adaptive flow control of low-Reynolds number aerodynamics using dielectric barrier discharge actuator

Aerodynamic performance of low-Reynolds number flyers, for a chord-based Reynolds number of 10⁵ or below, is sensitive to wind gusts and flow separation. Active flow control offers insight into fluid physics as well as possible improvements in vehicle performance. While facilitating flow control by introducing feedback control and fluidic devices, major challenges of achieving a target aerodynamic performance under unsteady flow conditions lie on the high-dimensional nonlinear dynamics of the flow system. Therefore, a successful flow control framework requires a viable as well as accessible control scheme and understanding of underlying flow dynamics as key information of the flow system. On the other hand, promising devices have been developed recently to facilitate flow control in this flow regime. The dielectric barrier discharge (DBD) actuator is such an example; it does not have moving parts and provides fast impact on the flow field locally. In this paper, recent feedback flow control studies, especially those focusing on unsteady low-Reynolds number aerodynamics, are reviewed. As an example of an effective flow control framework, it is demonstrated that aerodynamic lift of a high angle-of-attack wing under fluctuating free-stream conditions can be stabilized using the DBD actuator and an adaptive algorithm based on general input–output models. System nonlinearities and control challenges are discussed by assessing control performance and the variation of the system parameters under various flow and actuation conditions. Other fundamental issues from the flow dynamics view point, such as the lift stabilization mechanism and the influence on drag fluctuation are also explored. Both potentiality and limitation of the linear modeling approach are discussed. In addition, guidelines on system identification and the controller and actuator setups are suggested.     

A model of flow separation controlled by dielectric barrier discharge

Flow separation,as an aerodynamic phenomenon,occurs in specific conditions.The conditions are studied in a wind tunnel on different airfoils.The phenomenon can be delayed or suppressed by exerting an external momentum to the flow.Dielectric barrier discharge actuators arranged in a row of 8 and perpendicular to the flow direction can delay flow separation by exerting the momentum.In this study,a mathematical model is developed to predict a parameter,which is utilized to represent flow separation on an NACA0012 airfoil.The model is based on the neurofuzzy method applied to experimental datasets.The neuro model is trained in different flow conditions and the parameter is measured by pressure sensors.     

企业信息化"黑洞"与精益管理

文章分析了企业信息化"黑洞"产生的深层次原因,提出了企业管理理念应与信息技术发展阶段相适应的观点,在此基础上引出了精益管理的概念,分析了精益管理对企业全面、成功实施信息化的重要作用.