一种新型陀螺的力矩器非圆性误差补偿方法

为提高磁悬浮控制敏感陀螺（MSCSG）对陀螺载体姿态的敏感精度,基于其洛伦兹力磁轴承（LFMB）的设计结构,提出了一种力矩器非圆性误差补偿方法。首先,针对一种新型双球形包络面转子MSCSG,介绍了MSCSG的结构特点与陀螺载体姿态角速度敏感原理,并分别建立了MSCSG力矩器半径误差模型、转子偏转干扰力矩模型与陀螺载体姿态角速度敏感误差模型。其次,通过实验测量了力矩器的圆度,通过MATLAB进行数据拟合得到了力矩器的非圆特性,采用勒让德多项式级数对力矩器非圆性进行了描述,并有效补偿了因力矩器非圆性误差导致的姿态角速度敏感误差。最后,对误差补偿效果进行了仿真验证,结果表明该补偿方法使陀螺载体姿态角速度敏感误差降低了83.5%。此外,本文方法还可以解决LFMB陀螺的相关共性问题。      

非均质壁面对液滴俘获能力的数值模拟研究

为研究不同非均质壁面对液滴的俘获能力,采用界面追踪法（FTM）结合广义滑移边界建立了接触角模型,对液滴在非均匀润湿的非均质壁面上的运动过程进行了数值模拟研究。液滴在倾斜壁面上受到重力作用由均匀润湿部分下滑至非均匀润湿部分,通过改变Bo数、Oh数、非均匀润湿程度研究了液滴在非均匀润湿区域的运动规律。研究表明:Bo数越大,液滴运动受壁面阻力影响越小,液滴下滑的速度越快,液滴越难以被俘获;Oh数越大,液滴运动受壁面阻力影响越小,液滴越难以被俘获;非均匀润湿程度越大,非均质壁面对液滴的阻力越大,液滴越易被俘获。      

临近空间高超声速跳跃滑翔式目标自适应跟踪模型

针对临近空间高超声速跳跃式滑翔目标跟踪问题,在将加速度建模为具有正弦波（SW）自相关随机过程的基础上,提出一种自适应非零均值正弦波相关（ANM-SW）模型。其核心是对正弦波相关模型进行均值补偿构建ANM-SW模型,并推导了模型状态方程;为深入分析均值补偿的作用,分别从时域和频域的角度探讨了自适应非零均值模型的物理本质;此外,为进一步说明模型的适应性问题,结合Kalman滤波推导了SW及ANM-SW模型状态更新的系统动态误差,验证了ANM-SW模型在机动适应方面的优越性;最终仿真表明与SW模型相比,ANM-SW模型在跟踪精度及机动适应能力方面具有一定的优势性。     

近地卫星严格回归轨道保持控制

研究了近地卫星基于严格回归参考轨道的轨道保持控制方法：将卫星编队理论引入单星绝对轨道保持控制,提出了"虚拟卫星编队"的概念,分析了卫星轨道相对于参考空间轨迹在轨道摄动情况下的偏离状态及变化趋势,然后根据卫星编队相对运动学,推导出了偏离状态与虚拟卫星编队构形参数之间的对应关系,并设计了以轨道参数超调、偏置及阈值触发为特征的管道保持控制策略。数值仿真结果表明,使用该控制策略能够将卫星轨道保持在以空间参考轨迹为中心的轨道管道内,并且有效减少了因周期性轨道摄动波动造成的管道保持控制量和控制频次。研究成果对于有空间轨迹回归要求的卫星轨道保持控制具有指导意义。     

非接触转子振动位移采集系统测试误差

对基于叶尖定时测量原理开发的非接触转子振动位移采集系统(NRDMS)测试误差进行了研究分析。将模拟叶片振动标准信号作为采集系统测试的输入信号,研究了测试对象参数和采集系统时基信号对测试结果误差的影响,理论和测试结果分析表明:测试误差主要受采集系统时基信号和转速的影响,采集系统的最大引用误差为0.066%。      

Framework and development of data-driven physics based model with application in dimensional accuracy prediction in pocket milling

In the manufacturing of thin wall components for aerospace industry, apart from the side wall contour error, the Remaining Bottom Thickness Error (RBTE) for the thin-wall pocket component (e.g. rocket shell) is of the same importance but overlooked in current research. If the RBTE reduces by 30%, the weight reduction of the entire component will reach up to tens of kilograms while improving the dynamic balance performance of the large component. Current RBTE control requires the off-process measurement of limited discrete points on the component bottom to provide the reference value for compensation. This leads to incompleteness in the remaining bottom thickness control and redundant measurement in manufacturing. In this paper, the framework of data-driven physics based model is proposed and developed for the real-time prediction of critical quality for large components, which enables accurate prediction and compensation of RBTE value for the thin wall components. The physics based model considers the primary root cause, in terms of tool deflection and clamping stiffness induced Axial Material Removal Thickness (AMRT) variation, for the RBTE formation. And to incorporate the dynamic and inherent coupling of the complicated manufacturing system, the multi-feature fusion and machine learning algorithm, i.e. kernel Principal Component Analysis (kPCA) and kernel Support Vector Regression (kSVR), are incorporated with the physics based model. Therefore, the proposed data-driven physics based model combines both process mechanism and the system disturbance to achieve better prediction accuracy. The final verification experiment is implemented to validate the effectiveness of the proposed method for dimensional accuracy prediction in pocket milling, and the prediction accuracy of AMRT achieves 0.014 mm and 0.019 mm for straight and corner milling, respectively.     

Modeling and experiment of grinding wheel axial profiles based on gear hobs

Hobbing is one of the crucial gear manufacturing processes with high precision and high efficiency. In order to improve the accuracy of hobbing and hob relief grinding, more precise grinding wheels are demanded for relief grinding in the production of gear hobs. In this paper, a new and accurate mathematical method for calculating the axial profile of grinding wheel based on the corresponding gear hob to be ground is proposed. Considering that most researches have been conducted to focus on the optimization of hob geometric feature and only can be applied to a specific type of hand of helix and rake angle of gear hobs. The method in this paper can be served as a general algorithm for generating axial profile of grinding wheels on the basis of the spatial envelope theory, the principle of coordinate system transformation, and studies on normal profile of single-tooth. The accuracy of grinding hobs is based on applying the approach in practical manufacturing. Taking two typical different kinds of pre-grinding gear hobs as examples for calculation and experiment, the results of tooth profile errors strengthen the position that the validity and feasibility of this method, it can be employed for gear hob design and grinding processing.     

Influence of leading edge with real manufacturing error on aerodynamic performance of high subsonic compressor cascades

To investigate the influence of real leading-edge manufacturing error on aerodynamic performance of high subsonic compressor blades, a family of leading-edge manufacturing error data were obtained from measured compressor cascades. Considering the limited samples, the leading-edge angle and leading-edge radius distribution forms were evaluated by Shapiro-Wilk test and quantile–quantile plot. Their statistical characteristics provided can be introduced to later related researches. The parameterization design method B-spline and Bezier are adopted to create geometry models with manufacturing error based on leading-edge angle and leading-edge radius. The influence of real manufacturing error is quantified and analyzed by self-developed non-intrusive polynomial chaos and Sobol’ indices. The mechanism of leading-edge manufacturing error on aerodynamic performance is discussed. The results show that the total pressure loss coefficient is sensitive to the leading-edge manufacturing error compared with the static pressure ratio, especially at high incidence. Specifically, manufacturing error of the leading edge will influence the local flow acceleration and subsequently cause fluctuation of the downstream flow. The aerodynamic performance is sensitive to the manufacturing error of leading-edge radius at the design and negative incidences, while it is sensitive to the manufacturing error of leading-edge angle under the operation conditions with high incidences.     

转子叶栅非同步振荡发声特性研究

轴流压气机转子叶片排振荡疲劳失效是常见的气动弹性失稳问题。当转子叶栅处于非同步振荡状态下时,压气机管道内部将伴随着异常噪声的产生,这类噪声的频率既不是分布在叶片通过频率及其谐波上,也不是分布在转子轴频率及其谐波上,同时也不满足简单多普勒效应。为了解释这种异常噪声现象,以三维升力面理论为基础,讨论叶片对其附近流体施加非定常载荷的发声问题,给出了转子叶栅振荡异常发声问题的物理解释,建立了声场频率及模态特性与转子声源特性的直接关系式,并给出了频率特性不同于叶片通过频率且不符合简单多普勒效应的完整解释。在此基础上,通过机理性实验研究证实了该模型的正确性。实验结果表明,理论预测声场的频率和周向模态特性与实验结果完全一致。     

双U型管束模型换热器的流动和传热特性

为了研究双U型管束模型换热器的流动和传热性能,通过低速高温风洞的模型实验和Fluent-CFD数值计算,得到了换热器的管型和安装角对换热器压降和回热效率的影响规律。结果表明:在相同的双U型管管内气流平均流动速度下,椭圆管换热器的管内流动压降高于圆管换热器的,相对增加幅度在50%~60%之间;对于外部流动,换热器安装角度增大所诱导的外部流动压降显著增加,在换热器30°的安装角下,椭圆形管束的低阻流动型面得以充分体现,其外部流动压降较圆形管束换热器可以降低约50%;随着换热器安装角的增加,换热器回热效率具有明显的提高;相对换热器安装角,换热器管型对回热效率的影响较小,集气管的进气-出气方式对双U型管束换热器的回热效率具有较显著的影响。