Forming Characteristics of Al-alloy Large-diameter Thin-walled Tubes in NC-bending Under Axial Compressive Loads

Tube thinning control without wrinkling occurring is a key problem urgently to be solved for improving the forming qualities in numerical control (NC) bending processes of large-diameter Al-alloy thin-walled tubes (AATTs). It may be a way solving this problem to exert axial compression loads (ACL) on the tube end in the bending. Thus, this article establishes a three-dimensional (3D) elastic-plastic explicit finite element (FE) model for the bending under ACL and has its reliability verified. Through a multi-index orthogonal experiment design, a combination of process parameters, each expressed by a proper range, for this FE model is derived to overcome the compression instability on tube ends. By combining the FE model with a wrinkling energy prediction model, an in-depth study is conducted on the forming characteristics of large-diameter AATTs with small bending radii and it can be concluded that (1) The larger the tube diameters and the smaller the bending radii, the larger the induced tangent tension stress zones on tube intrados, by which the tube maximum tangent compression stress zones will be partitioned in the bending processes; thus, the smaller the ACL roles in decreasing thinning degrees and the larger the compression instability possibilities on tube ends. (2) The tube wrinkling possibilities under ACL are larger than without ACL acting in the earlier forming periods, and smaller in the later ones. (3) For the tubes with a size factor less than 80, the ACL roles in decreasing thinning degrees are stronger than in increasing wrinkling possibilities.     

四分量片式铰链力矩天平技术及风洞实验应用研究

针对目前风洞铰链力矩实验中的一种三分量片式结构铰链力矩天平没有轴向力测量元件的不足,提出一种切实可行的四分量片式结构铰链力矩天平设计方案,进行了物理样机的研制,应用于某模型升降舵风洞铰链力矩实验中.实验结果与理论分析获得了良好的一致性,在舵面偏角为21°时,由忽略轴向力测量带来的舵面法向力系数相对误差百分比为14.7%,舵面弦向压心位置相对误差百分比为17.2%.     

变轴向间隙下压气机近失速工况时弯曲静叶改善流场的实验研究(英文)

The outlet flow fields of a low-speed repeating-stage compressor with bowed stator stages are measured with five-hole probe under the near stall condition when the rotor/stator axial gap varies. The performances of the straight stator stages are investigated and compared to those of the bowed stator stages. The results show that using bowed stator stages could alleviate the flow separation at both upper and low corners of the suction surface and the endwalls, and decrease the losses along the flow passage as well as the outlet flow angle. As the rotor/stator axial gap decreases, although the diffusion capacity of the compressor increases obviously, the outlet flow field in the straight stator stages deteriorates quickly. By contrast, little changes occur in the bowed stator stages, indicating that as the rotor/stator axial gap decreases, improved performance is achieved in the bowed stator stages.     

试验转速对大流量高转速轴流泵性能的影响

通过泵水力试验,对不同转速下大流量轴流泵的性能进行了对比分析,结果表明,在低转速下泵效率存在分层现象。分析发现效率分层的主要原因是低转速下试验所得的泵水力效率误差比较大,故需要对低转速下的试验效率值进行修正。为了使试验数据尽可能反映真实值,在试验设备能力允许的情况下,试验转速应不低于额定转速的80%。     

基于流场/声场混合模型的叶轮机械单音噪声研究

基于叶轮机械三维非定常黏性数值模拟(URANS)与管道内叶片排气动噪声声类比理论(DBAA),成功地发展了叶轮机械单音噪声混合预测模型(URANS/DBAA),该模型能够实现叶轮机械叶片详细设计参数与噪声辐射强度的关联。由于采用了Lighthill声类比理论,使得该模型并不需要耗费大量计算资源。基于URANS/DBAA混合模型,对某单级轴流风扇的单音噪声及其噪声源分布特性进行了详细的计算分析,结果表明,该混合模型能够准确模拟叶轮机械单音噪声,实现了对叶轮机械单音噪声基本规律的分析和认识。     

0.6m连续式跨声速风洞AV90-3轴流压缩机喘振边界测试研究

为了测试出AV90-3轴流压缩机在0.6m连续式跨声速风洞中的安全运行范围,采用减小进气体积流量测定喘振点的测试方法和测压力波动的喘振判别方法,准确测试出了AV90-3轴流压缩机的喘振边界线。得出了静叶角增大后,喘振边界线向右上方拉伸和增压、负压下的喘振边界线与常压时基本重合的试验结论。通过将进气体积流量和压比作为防喘振的控制参数,设置报警线和防喘振曲线,采取旁通回流的方法,有效预防了喘振发生。可为后续大型连续式风洞压缩机的喘振边界测定和防喘振控制提供依据和参考。     

基于POD方法的跨声速轴流压气机转子叶顶间隙流场分析

以跨声速轴流压气机转子NASA Rotor 36为对象,研究了叶顶间隙流场的非定常流动特性。在数值模拟结果的基础上,采用本征正交分解(POD)方法获取POD模态和时间系数分布规律,进一步分析了近失速工况下叶顶间隙流场的流动特性。结果表明:在近失速工况下,叶顶间隙流场的主导频率为叶顶泄漏涡频率,约为0.6倍转子通过频率;能量较高的POD模态决定了叶顶泄漏涡的波动频率和幅值,低能量的高阶涡则影响流场的细微结构;同时发现,前5阶POD模态就可以很好地重构流场,这为低阶模型的应用提供了一定的理论指导。      

弹性支撑条件下分段轴压阶梯梁自由振动及稳定性分析

分析了在各种经典及其派生弹性支撑边界条件下任意多段分段常轴压阶梯梁的自由振动和稳定问题,得到了形式统一的封闭解析解。首先采用分布传递函数方法,得到了轴压等截面梁在各种边界条件下自由振动及稳定性分析的解析解,然后根据分段轴压阶梯梁横截面弯曲刚度和轴向压力沿轴线的变化情况,将梁分成多段子梁,再利用各子梁的解析解以及各子梁间的位移连续和力平衡条件,得到粱的各阶自由振动频率和失稳载荷及其相应的模态形状。最后通过三阶梯梁的三个算例验证了本文方法的正确性,并针对各种边界条件,计算了各种边界条件下分段轴压四阶梯梁自由振动的前三阶固有频率和失稳载荷参数,分析了固有频率和失稳载荷与其模态形状的关系,探讨了弹性支撑条件下轴压阶梯梁固有频率随弹簧常数的变化趋势。     

Constant power H∞ stabilization control strategy on airborne pump supplying system

以机载泵源系统的恒功率控制为目标,针对作业任务中系统负载随时间变化的情况,采用使液压系统输出功率保持恒定的控制方式来达到充分利用发动机功率的目的,对于机载泵源控制系统的主要被控对象——轴向柱塞式变量泵,建立了其状态方程和流量输出方程,采用H。鲁棒镇定控制策略实时调节泵的排量,仿真结果表明：当负载变化时,系统能根据压力的变化快速转换到恒功率工作曲线下对应的流量状态,所设计的H。控制器能够减小干扰和模型参数不确定对系统稳定性的影响,具有良好的鲁棒性,表明该方法用于机载液压系统可以改善系统工作性能,提高系统功率的利用率。     

关于轴流压气机的非定常两代流型

针对作者提出的轴流压气机非定常两代流型——非定常自然流型(UNFT)和非定常耦合流型(UCFT)——概念,本文进行了数值模拟和试验两个方面的验证。从数值模拟结果来看,实现非定常耦合流型后,对应非定常流场的时空结构将由无序状态向有序状态转化,流场的时均性能也能得到较大提高。环形叶栅声激励和PIV测量的实验结果亦证实了这一结论。