Si3 N4 粉体的分散及表面改性

研究了以聚丙烯酸铵为分散剂的Si3N4悬浮体的分散特性,以及酸洗和热氧化两种表面改性方法对Si3N4悬浮体的分散性和流变特性的影响.结果表明:分散剂聚丙烯酸铵的最佳酸碱环境为pH=9,最佳使用含量为0.2wt％,酸洗可有效去除粉料中的金属杂质,使Si3N4粉体在悬浮体中粒径分布更集中且粒径主峰值向小粒径移动,同时可使悬浮体的黏度降低.热氧化处理可大幅度降低Si3N4悬浮体的黏度,提高其流变特性.     

换热器镀层工艺研究

通过理论分析和工艺试验等方式,探索了由性能差异较大的不同材料组成的换热器选择性电镀工艺方法.采用局部遮蔽、浸蚀溶液的选择、预镀工艺的确定等方式,保证了组合件上各型面、各材料上的镀层质量,换热器上局部镀覆层既满足钎焊性,同时又满足高温抗氧化性的功能要求,并顺利完成了钎焊和热试车.本研究成果已在多个结构复杂的换热器上得到推...     

铝合金硫酸阳极氧化膜棕红色印迹成因分析

为了探索铝合金硫酸阳极氧化膜棕红色印迹的成因,通过模拟生产加工过程和贮存环境等试验研究,认为阳极氧化膜棕红色印迹的形成与氧化膜被酸性物质污染、氧化膜封孔处理后清洗不彻底、氧化膜受到溶液浸泡等因素有关。提出了清洗、防污染等应对措施。     

片状Al及Al//Mg合金粉的制备及性能

针对金属/水推进剂对金属粉的要求,采用双向旋转球磨机制备了片状Al及Al/Mg合金粉.应用扫描电子显微镜(SEM)、X射线粉末衍射仪(XRD)、差示扫描量热仪(TG-DSC)、简易点火温度和水反应特性测试装置等手段分析了产物的形貌、结构及高温氧化过程、点火温度和水反应特性等.与球形Al对比结果表明,片状Al及Al/Mg合金粉总增重率大幅提高,初始放热峰温降低,活性增强,点火温度分别降低150℃和400 ℃以上.Al/Mg合金粉的水反应活性优于片状Al粉.     

盐雾腐蚀对NiCoCrAlY涂层性能的影响

利用中性盐雾试验对物理气相沉积制备的NiCoCrAlY防护涂层进行常温腐蚀,研究了常温盐雾腐蚀对NiCoCrAlY涂层的微观形貌以及高温性能的影响.试验结果表明:经过盐雾腐蚀的涂层表面的均匀性和完整性均被破坏,涂层表面产生了大量的腐蚀坑;高温循环氧化以后,表面形成的Al₂O₃氧化膜变得粗糙、破碎且不连续,而且氧化膜容易剥落,降低了涂层的高温抗氧化能力,缩短了涂层的使用寿命.      

阳极氧化铝模板法制备CoPt纳米管

采用电化学直流沉积,首次在氧化铝模板中成功制备出直径为50 nm的CoPt纳米管高度有序阵列。利用透射电子显微镜(TEM)、扫描电子显微镜(SEM)、X射线衍射仪(XRD)以及振动样品磁强计(VSM)对样品的结构和磁学特性进行测试。分析表明,CoPt纳米管是以面心立方(fcc)结构存在。当外加磁场与纳米线平行时,CoPt合金纳米管的矫顽力达450 Oe,这种大面积制备的CoPt纳米管希望在超高密度信息磁存储上得到应用。     

Laser-induced oxidation assisted micro milling of high aspect ratio microgroove on WC-Co cemented carbide

Severe tool wear and poor surface quality are the main problems during micro machining of cemented carbide. In this work, an innovative hybrid process of laser-induced oxidation assisted micro milling (LOMM) was proposed to solve the problems. A nanosecond laser was utilized to induce oxidation of the WC-20%Co material, producing loose oxide which was easy to remove. The micro machinability of the material was improved by laser-induced oxidation. The oxidation mechanisms of cemented carbide were studied. A microgroove with a depth of 2.5 mm and aspect ratio of 5 was fabricated successfully. The milling force, surface quality and tool wear mechanisms were investigated. For comparison, a microgroove was also fabricated with conventional micro milling (COMM) using identical milling parameters. Results revealed that in LOMM the milling force and tool wear rate were extremely low during removing the oxide. The machined surface quality and dimensional accuracy achieved by LOMM were superior to those obtained by COMM. The surface roughness S_a of the microgroove bottom reached 88 nm in LOMM, while the cross-sectional geometry of the microgroove was a trapezoid. Perpendicularity of the microgroove sidewall machined by LOMM was better than that by COMM. The tool wear forms in LOMM were coating spalling and slight tool nose breakage. Compared with COMM, the tool life in LOMM was prolonged significantly. It indicates that the proposed hybrid process is an effective and efficient way to fabricate high aspect ratio micro-features with high dimensional accuracy.     

Morphology and Frictional Characteristics Under Electrical Currents of Al203/Cu Composites Prepared by Internal Oxidation

Two AhO3/Cu composites containing 0.24 wt.% A1203 and 0.60 wt.% A1203 separately are prepared by internal oxidation.Effectsof sliding speed and pressure on the fi-ictional characteristics of the composites and copper against brass are investigated and compared.The changes in morphology of the sliding surface and subsurface are examined with scanning electron microscope (SEM) and energy dispersive X-ray spectrum (EDS).The results show that the wear resistance of the AI203/Cu composites is superior to that of copperunder the same conditions.Under a given electrical current,the wear rate of AI203/Cu composites decreases as the AleO3-content increases.However,the wear rates of the Al203/Cu composites and copper increase as the sliding speed and pressure increase under drysliding condition.The main wear mechanisms for AleO3/Cu composites are of abrasion and adhesion;for copper,it is adhesion,although wear by oxidation and electrical erosion can also be observed as the speed and pressure rise.     

Fe^3＋／SO4^2-／TiO2光催化氧化苯酚研究

采用溶胶-凝胶法制备Fe^3＋／SO4^2-／TiO2光催化剂，以紫外光为光源，研究不同实验条件下对苯酚的光催化氧化。结果表明：催化剂投加量以2-3g／L为最佳范围；pH=6．7—9．0时苯酚去除率较高；溶液初始浓度越高。C0Dcr去除率越低；H2O2质量浓度为90mg/L时，光催化效果达到最佳；Cr^6＋浓度为8μg/mL时CODcr，去除率达到最大，Cr^6＋的还原率达90％以上；Hg^2＋对CDDcr去除率没有较大的影响，Hg^2＋的还原率99．5％。     

芬顿反应与TiO2光催化氧化甲基橙的研究

分别采用Fe^2＋及TiO2作为光催化剂，考察了它们对甲基橙的降解率。结果表明：在芬顿反应体系中加人NaOH时，可有效地阻止反应的进行；pH=4时，光催化氧化率最高；甲基橙溶液浓度越低，光催化氧化效果越好；改进后的光催化剂对甲基橙的分解率明显提高，不会生成草酸的铁盐沉淀；H2O2＋FeC2O4、H2O2＋FeSO4、TiO2三种体系的光催化性能大小依次为H2O2＋FeC2O4〉TiPO2〉H2O02＋FeSO4。