真空成型碳纤维/环氧树脂基复合材料性能研究

对固化温度、保温平台及隔离材料对真空成型碳纤维/环氧树脂基复合材料(CCF300/BA9913)的孔隙率和力学性能的影响进行了研究.结果 表明,在较高的固化温度(125℃保温2h)条件下,CCF300/BA9913固化后力学性能和耐湿热性能更加优异.同时在树脂最低黏度所处温度附近(85℃),增加0.5h的保温平台,有利...     

功率组件基于等离子清洗的免钎剂真空软钎焊技术

为解决功率电子产品中陶瓷电路板与热沉载体功率组件焊接效率低、空洞率高等问题,对焊接过程中的焊料类型,真空度以及空洞率进行了研究,提出了一种新的免钎剂真空焊接方法。研究结果表明,使用等离子清洗的焊片可显著提高抽真空速率,并减少气泡,降低空洞率;采用新焊接方法得到的试样空洞率低、焊接效率高、质量一致性好,可用于高可靠性功率电子产品中。     

基于VARTM 工艺的大型闭合截面复合材料箱体的研制

研究了VARTM工艺用树脂基体的黏流特性,进行了平板验证试验,并采用PAM-RTM软件对复合材料箱体的工艺过程进行模拟,确定了最佳注射方案和工艺控制参数,采用主体阳模的VARTM工艺,制备了复合材料箱体试验件,对贮运发射箱VARTM工艺成型的有效性及可行性进行了验证。     

后掠机翼横流驻波及其谐波研究

使用Mack方法求解三维不可压Orr-Sommerfeld方程（忽略曲率影响）,得到模型在风洞最佳实验条件下空间最大放大率展向波长为4mm。以此为基础,选择大于此波长的具有代表性的展向扰动波长6mm与7mm,计算了这两个驻波及其谐波空间的放大率。研究在整个层流区主导流动的扰动波长及其发展趋势。使用丝网印刷的方式,在后掠机翼前缘添加粗糙带,人工引入6mm与7mm驻波,通过升华法验证了计算与理论分析。     

Vibrations characterization in milling of low stiffness parts with a rubber-based vacuum fixture

Fixtures are a critical element in machining operations as they are the interface between the part and the machine. These components are responsible for the precise part location on the machine table and for the proper dynamic stability maintenance during the manufacturing operations. Although these two features are deeply related, they are usually studied separately. On the one hand, diverse adaptable solutions have been developed for the clamping of different variable geometries. Parallelly, the stability of the part has been long studied to reduce the forced vibration and the chatter effects, especially on thin parts machining operations typically performed in the aeronautic field, such as the skin panels milling. The present work proposes a commitment between both features by the presentation of an innovative vacuum fixture based on the use of a vulcanized rubber layer. This solution presents high flexibility as it can be adapted to different geometries while providing a proper damping capacity due to the viscoelastic and elastoplastic behaviour of these compounds. Moreover, the sealing properties of these elastomers provide the perfect combination to transform a rubber layer into a flexible vacuum table. Therefore, in order to validate the suitability of this fixture, a test bench is manufactured and tested under uniaxial compression loads and under real finish milling conditions over AA2024 part samples. Finally, a roughness model is proposed and analysed in order to characterize the part vibration sources.     

新型人工转捩技术及风洞试验验证

给出了一种新型分布型人工转捩粗糙元设计技术,该技术解决了传统人工转捩方法在跨声速风洞试验中存在的效率低、可靠性和重复性差等问题。通过理论研究确定了该转捩技术的形式,包括粗糙元形状、高度和排列方式等技术参数以及针对不同模型的设计方案;同时对翼型模型(NACA0012)和全机模型(GBM-01或AGARD-B标模)在不同马赫数和迎角下分别进行了测压和测力风洞试验,借助升华法,对人工转捩技术的边界层转捩效果进行了验证研究。结果表明:在不同模型上使用不同的设计方案,该转捩技术可以得到可靠的固定转捩效果,并获得具有大气飞行中高雷诺数特点的气动力结果。     

微阴极电弧推力器工作性能影响因素研究

采用试验方法研究了微阴极电弧推力器中峰值放电电流及外加磁场对其推力、比冲、寿命的影响规律。试验结果表明:峰值放电电流增加,阴极烧蚀量增加,元冲量增大;相比于较低的峰值放电电流(10A),更高的峰值放电电流(40A)可延长推力器的工作寿命;外加磁场增强,推力器喷射等离子体轴向速度增大,比冲增加。     

Electrostatic particle collection in vacuum

Lunar grains accumulate charges due to solar-based ionizing radiations, and the repelling action of like-charged particles causes the levitation of lunar dust. The lunar dust deposit on sensitive and costly surfaces of investigative equipment is a serious concern in lunar explorations. Inspired by electrostatic precipitators (ESPs), the Electrostatic Lunar Dust Collector (ELDC) was proposed for collecting already charged lunar dust particles to prevent the lunar dust threat. As the conditions for terrestrial counterparts are not valid in the lunar environment, equations developed for terrestrial devices yield incorrect predictions in lunar application. Hence, a mathematical model was developed for the ELDC operating in vacuum to determine its collection efficiency. The ratios of electrical energy over potential energy, kinetic energy over potential energy and the ratio of ELDC dimensions were identified to be the key dimensionless parameters. Sensitivity analyses of the relevant parameters showed that depending on ELDC orientation, smaller particles would be collected more easily at vertical orientation, whereas larger particles were easier to collect in a horizontal ELDC configuration. In the worst case scenario, the electrostatic field needed to be 10 times stronger in the vertical mode in order to adequately collect larger particles. The collection efficiency was very sensitive to surface potential of lunar dust and it reached the maximum when surface potential was between 30 and 120 V.     

Materials selection for applications in space environment considering outgassing phenomenon

Application of the existing materials selection methods is not much popular in space environment. This is in spite of involvement of the selection process in this field with a wide range of influential factors (e.g. conventional mechanical properties and over 21 space environmental effects). In this paper an introductory road map for employing systematic materials selection methods in the field by engaging the selection process with mechanical properties and only one of the space environmental factors is presented. Here, selected case studies, which are involved with outgassing phenomenon of materials in vacuum condition, highlight the incapability of some of the methods in dealing with such example problems. The study specifically indicates the effectiveness of the most recently introduced method, i.e. Z-transformation, over other existing methods. The results show that considering the mechanical properties of materials in conjunction with the space environmental effects produce much more reliable ranking of the candidate materials. Besides, the results recommend introducing more space environmental aspects in the selection process may produce a better outcome.     

碳纤维复合材料与金属的钎焊试验研究

重点针对碳纤维复合材料与2种金属(钛合金、铌合金)采用含Ti钎料进行了真空钎焊试验,分析了钛合金、铌合金对含Ti钎料真空钎焊碳纤维复合材料与金属接头性能和质量的影响,并观察了碳纤维复合材料和钛合金、铌合金的连接界面的微观组织.研究结果对于碳纤维复合材料与金属的连接、结构优化设计及在重要航天器中的应用具有重要的参考价值.