激光选区熔化成形Ti6Al4V合金的热处理组织演变机理

激光选区熔化(SLM)Ti6Al4V成形构件需要通过热处理改善其塑性。为探究该过程中的组织特征和演变机理,研究了Ti6Al4V试样固溶时效热处理(910℃/8 h水冷,750℃/4 h炉冷)前后的微观形貌和力学性能。结果表明:沉积态的马氏体α′相尺寸具有层次结构;热处理相变时初生马氏体α′发生分解,小尺寸马氏体α′转变为β相,随后发生β→(α+β)转变,最后得到α相片层和精细(α+β)相结构均匀分布的组织;热处理后材料抗拉强度达1 055 MPa,延伸率提升至16.2%,均优于典型Ti6Al4V合金拉伸性能。采取的热处理技术对Ti6Al4V组织调控成效显著,满足后续工艺要求,可在激光选区熔化成形双相钛合金中推广应用。     

湿喷丸处理Ti-6Al-4V合金微动磨损行为影响

采用湿喷丸技术对Ti-6Al-4V合金进行表面强化处理,研究了部分滑移、混合滑移和完全滑移等不同状态下钛合金样品的微动磨损行为,从微动状态角度探讨喷丸强化对钛合金微动磨损行为的影响规律。试验结果显示,喷丸处理对于完全滑移状态下Ti-6Al-4V合金的微动磨损行为影响较小;而在混合滑移状态时,喷丸处理使得微动磨痕的塑性变形积累区消失,有效抑制局部疲劳损伤造成的微裂纹萌生。这是因为喷丸引入加工硬化作用使材料表层局部强度提高,进而改善局部疲劳损伤。     

Aero-engine fault diagnosis applying new fast support vector algorithm

A new fast learning algorithm was presented to solve the large-scale support vector machine ( SVM ) training problem of aero-engine fault diagnosis.The relative boundary vectors ( RBVs ) instead of all the original training samples were used for the training of the binary SVM fault classifiers.This pruning strategy decreased the number of final training sample significantly and can keep classification accuracy almost invariable.Accordingly , the training time was shortened to 1 / 20compared with basic SVM classifier.Meanwhile , owing to the reduction of support vector number , the classification time was also reduced.When sample aliasing existed , the aliasing sample points which were not of the same class were eliminated before the relative boundary vectors were computed.Besides , the samples near the relative boundary vectors were selected for SVM training in order to prevent the loss of some key sample points resulted from aliasing.This can improve classification accuracy effectively.A simulation example to classify 5classes of combination fault of aero-engine gas path components was finished and the total fault classification accuracy reached 96.1%.Simulation results show that this fast learning algorithm is effective , reliable and easy to be implemented for engineering application.     

Partition method for improvement of piecewise linear model with full envelope covered

Since ambient conditions vary in a wide range within the full flight envelope, the existing piecewise linear model (PLM), which is based on sea-level static condition with use of corrected parameters for other points in the flight envelope, cannot meet the accuracy for replacing the nonlinear model. To obtain more accurate linear models, a method of partitioning the flight envelope over a grid of Mach number and altitude boxes was suggested. Then, a set of linear models for a given operating condition was selected by picking the nearest (Mach number, altitude) box in the flight envelope. Through the selected set of linear models, interpolating for power level based on a weighted sum of corrected rotor speeds can obtain a linear model with acceptable accuracy. Simulation results of different points within the full flight envelope showed that the maximum error between nonlinear model and the existing PLM was more than 50%, while the maximum error between nonlinear model and the improved PLM was within 8%. It is concluded that the improved PLM performs accurately, especially under the non-standard conditions. In addition, the improved PLM can satisfy the real-time requirement better than the existing PLM.      

热处理对9 Cr13 Mo3 Co3 Nb2 V组织与硬度的影响

采用金相分析、硬度测试等技术手段,研究热处理对马氏体不锈钢9Cr13Mo3Co3Nb2V组织和硬度的影响。结果表明：9Cr13Mo3Co3Nb2V经淬火、冰冷处理及多次回火后,残余奥氏体充分转变为回火马氏体,并产生较强的二次硬化效果,进而获得稳定的组织和高的硬度;在350℃以上回火时,由于组织中二次碳化物的析出,开始出现二次硬化倾向,至480~520℃时,回火硬度达到了最大值。     

Cr4M04V钢表面预制缺陷对滚动接触疲劳性能的影响

用推力片实验研究了表面预制缺陷对Cr4Mo4V高温轴承钢滚动接触疲劳性能的影响。应用洛氏硬度计和维氏硬度计预制不同形状、不同大小的表面缺陷,通过扫描电镜记录滚动疲劳裂纹的萌生、发展乃至试样失效的全过程。结果表明,表面预制缺陷对Cr4Mo4V钢滚动接触疲劳性能有很大的影响。不同形状的预制缺陷对疲劳性能有不同的影响,且疲劳性能有明显的缺陷尺寸效应。     

Ti-6Al-4V钛合金疲劳小裂纹扩展行为的研究

对两种热处理状态的Ti-6Al-4V锻件钛合金的疲劳小裂纹扩展行为进行了研究.使用应力强度因子范围ΔK对小裂纹和长裂纹的扩展速率进行关联.结果表明,恒幅载荷R=0和R=-1下两种材料都表现出小裂纹效应,R=-1下的小裂纹效应尤为明显.在相同应力比下对两种状态材料的小裂纹效应进行对比发现,应力比R=-1下,两种状态材料的小裂纹扩展行为非常相似.应力比R=0下,片层宽度较小的材料表现出的小裂纹效应较明显.     

Ti-6Al-2Zr-1M0-1V合金的热变形行为

在Gleeble-1500热模拟机上对Ti-6A1-2Zr-1Mo-1V钛合金铸态材料进行了恒温和恒应变速率下的热压缩变形实验，温度范围是700～1000℃，应变速率范围是5×10     

残余V元素对1Crl8Ni9Ti钢板组织与性能的影响

通过试验详细论述了1Crl8Ni9Ti钢中不同残余V含量对材料固溶状态的组织及400℃、500℃长期时效后对组织、晶间腐蚀和室温、高温性能的影响。从而得出结论适量V的存在对1Crl8Ni9Ti钢板组织影响不大,对抗晶间腐蚀性能稍有提高,对室温、高温抗拉强度、屈服强度稍有提高,塑性稍有降低。     

基于TMS320VC5402的DSP最小系统设计

TMS320VC5402是由TI公司生产的性价比极高的定点DSP芯片。主要研究了基于TMS320VC5402的最小系统板的软硬件设计。针对电源电路、复位电路、时钟电路、JTAG接口电路、DSP芯片电路提出可行的设计方案。同时,给出了一个点亮LED灯的完整汇编源代码。