Cr12MoV钢电火花辅助铣削实验研究

以典型难切削金属材料Cr12MoV模具钢为研究对象,使用ABAQUS对其在电火花放电条件下温度场进行数值模拟,在不同进给率下对其进行传统铣削和电火花辅助铣削对比试验。借助高速摄像机、扫描电镜和测力计等设备,对其切削力特征、表面形貌和刀具磨损进行了对比分析研究。结果表明,电火花辅助铣削的切削力比传统铣削降低28.57%～51.47%,表面粗糙度降低2/3。与传统铣削相比,电火花辅助铣削在降低切削力、提高表面质量和减少刀具磨损方面具有显著优势。     

An improved prediction model for corner stall in axial compressors with dihedral effect

Corner stall predictions are important and difficult in axial compressors. However, all of the prediction models have proved to be ineffective for advanced compressor blades, which tend to use the combined sweep and dihedral. As for the prediction parameter DL, although it effectively modeled the effects of the adverse pressure gradient and secondary flow, it failed to predict the corner stall of curved blades because the model failed to consider the intersection of the boundary layer at the corner region. In this paper, the shape factor gradient Ψ of the boundary layer at the corner region was investigated by numerically studying specially shaped expansion pipes under different adverse pressure gradients. The improved prediction parameter DJ was presented based on the model of Ψ and the circumferential pressure gradient ξ. A comparison of the critical range of the prediction parameters DL and DJ was investigated using the NACA65 cascade database, which was established by a numerical method. Then, the stall criterion was validated according to the experimental results of various test facilities with different blade geometries and experimental conditions. The results show that the improved prediction parameter is able to predict the corner separation/stall flows and is in good agreement with the experimental results for axial compressors with three-dimensional designed blades.     

Composite impact vector control based on Apollo descent guidance

A new three-dimensional missile guidance law to control the impact vector against a stationary target is proposed. The composite guidance law has two well-known components: Apollo descent guidance and trajectory shaping guidance. These respectively linear and planar guidance laws are combined to achieve a specified impact direction. The main idea is to define an impact plane and to steer the missile onto this plane using Apollo descent guidance while concurrently performing trajectory shaping wi...     

八面体桁架结构在内冷通道中的流动传热特性研究

为探究八面体桁架结构在航空发动机热端部件内冷通道中的可应用性,掌握八面体桁架结构的流动传热特性,本文采用理论推导和三维数值模拟的方法,对八面体桁架单体的有效导热系数以及八面体桁架阵列结构的流动结构和传热性能开展了研究。首先,针对八面体桁架单体结构,推导出了考虑节点效应的有效导热系数关系式,并通过与数值计算结果对比,验证了其有效性。其次,针对八面体桁架阵列结构,开展了整体结构的三维数值计算,分析了其内部通道的流动结构和温度分布,获得了不同结构的流动阻力和对流传热系数随雷诺数的变化规律。最后,考虑到结构的综合传热性能,本文针对不同孔隙率的八面体桁架阵列结构,进行了基于相同泵功率下努塞尔数的对比。根据计算结果,本文给出了获得最佳传热性能的无量纲直径范围0.07~0.08,相应的孔隙率变化范围 0.872~0.841。分析其原因,由于随着结构孔隙率的减小,即固体率的增加,对流传热强度不断提高,然而,当孔隙率减小到84.1%以下时,由于内通道中流动阻力骤然增大,导致传热效率降低。将八面体桁架结构应用于航空发动机热端部件内冷通道中,是同时出于高效冷却和力学性能的考虑,本文掌握八面体桁架阵列结构的流动传热特性,为其在实际工程中的应用提供了理论支撑。     

Lunar laser topography by LALT on board the KAGUYA lunar explorer – Operational history,new topographic data,peak height analysis of laser echo pulses

In this paper we review the lunar laser ranging conducted by the laser altimeter (LALT) on board the KAGUYA lunar explorer (2007–2009). Five aspects of LALT measurements are described: (1) General operational history, (2) Laser shot and data statistics, (3) Revisions to LALT topographic data, (4) Variations in laser output energy, and (5) Peak height analysis of laser echo pulses. LALT was able to range to the lunar surface despite some troubles with respect to laser output energy in the middle of the KAGUYA mission. The time series topographic data set was revised (Ver. 2) by incorporating new lunar gravity model based on KAGUYA and other historical lunar satellite’s orbit data, along with other improvements, for example by incorporating the accurate position of the laser collimator on board the KAGUYA; however, more than half of the acquired range data could not be converted properly due to problems with orbit accuracy during the extended phase of the mission. The spherical harmonic coefficients and the basic lunar figure parameters derived from LALT_LGT_TS agree very well with LRO-LOLA and the Chang’E-1 LAM model. It is possible that partial failure to the laser diode was responsible for the gradual degradation of laser power (0.835 mJ per million shots) and the rapid decrease that occurred over April 9–14, 2008. The laser power also proved to be extremely sensitive to the temperature of the laser oscillator. The peak height ratio – that is peak height telemetry data divided by calculated ratio – is about 19% on average using the mean slope and albedo data from LALT and Spectral Profiler on KAGUYA space craft, respectively, which suggests the performance of peak height measurement is more than 1/5 for more than 70 km altitude, if compared with calculated one. The peak height ratio may be better if we take the effect of small scale topography within a footprint into account.     

碳纤维复合材料表面形貌测量中频谱法的应用

针对现实中用户依据自身经验选择采样条件的不确定性,提出了一种能够客观判定最佳采样条件的方法.基于二维功率频谱分析,考虑奈奎斯特采样定理与混叠效应,提出一个归一近似因子来确定合适采样条件.经实验验证其适用于碳纤维复合材料表面形貌测量,研究证明用较大采样间距多次测量加工后工件的表面形貌,取粗糙度值的平均值或最大值来评定其表面质量更合理.     

空间目标三维重构误差分析与相机参数设计方法

针对空间目标三维重构任务中的相机参数设计问题,提出一套由目标重构精度反演观测相机参数及观测方案的方法。通过梳理三维重构误差传播机理,将误差传播归结为相机内参数影响特征点齐次坐标和齐次坐标影响重构精度两个过程,给出了三维重构误差计算方法。基于误差下限分析计算结果,给出了观测距离、拍照间隔与相机姿态指向等任务参数的设计原则,建立了由重构精度反演相机焦距和像素尺寸的方法,形成一套以重构精度为核心指标的观测方案和相机参数设计方法。针对模拟空间目标的仿真试验校验了重构误差估算算法及相机参数和观测方案设计方法的有效性。     

基于模块的飞机消耗式三维工艺设计技术研究

随着MBD技术的发展,三维工艺设计技术逐步代替传统的二维工艺设计.结合国内外飞机研制过程中三维工艺设计技术发展现状,立足国内飞机研制实际情况,介绍了基于模块的产品数据管理方式及消耗式三维工艺设计技术原理,阐明了基于模块化的消耗式三维工艺设计管理思路和实施过程,并对应用效果进行总结.     

磨削表面形貌建模研究现状与展望

文 摘 磨削表面形貌是磨削表面完整性的重要指标之一,其对材料的接触应力、耐磨耐腐蚀性及抗疲劳强度等起着关键作用。本文概述分析了国内外在磨削表面形貌建模方法、技术路线、研究结果等所取得的进展,对磨削表面形貌建模的三类方法(经验建模法、理论建模法、有限元分析法)进行了综述,对各类建模方法的原理和优缺点进行论述,指出当前相关磨削表面形貌研究方向存在的问题。最后,提出了磨削表面形貌建模研究的发展方向。     

Study on an automatic multi-pin insertion system for preparing Z-pin composite laminates

As a three-dimensional layer enhancement technology, the Z-pin technology is suitable for manufacturing composite prepreg laminates and can also effectively improve their interlaminar properties. In order to manufacture Z-pin composite parts efficiently, this paper proposes a transi- tional insertion system, and according to the technical requirements of the transitional insertion process and the functional requirements of the transitional insertion platform, proposes a transition insertion plan which can insert multiple Z-pins into a carrier. A prototype machine has been designed and made, and a series of function debugging and verification experiments have been car- ried out on the machine. Some problems show up during the experiments, but based on the analysis of the reasons, this paper provides lots of solutions, and finally demonstrates the feasibility and practical value of the system. The results show that the system meets all technical requirements of the Z-pin insertion process. It is capable to insert multiple Z-pins into a foam carrier; as a result, the system is as much as 5 times more efficient than existing equipment, and the deviation for the insertion distance can be controlled within 0.3 mm. This Z-pin transitional insertion platform pro- motes the use of Z-pins in national defense and lays the foundation for commercializing the Z-pin technology.