AO-LSSVM在铣削铝合金表面粗糙度预测研究与应用

为提高铣削7475铝合金表面粗糙度（）的预测准确性和便捷性，本文基于天鹰优化器算法（AO）对最小二乘向量机（LSSVM）进行优化，以4个铣削参数作为输入值，作为输出值构建铣削铝合金预测模型，通过与粒子群（PSO）优化最小二乘支持向量机（LSSVM）和LSSVM 两种算法进行对比，采用灰色关联对铣削参数与表面粗糙度之间的相关性进行分析并通过GUI界面搭建预测系统。结果表明：基于AO-LSSVM的预测模型的预测误差为4.287 6%，拟合优度达到0.938 64，优于其他算法；每齿进给量与的相关性最大，灰色关联度值为0.764；通过GUI预测应用系统能实现高效、便捷、准确地预测值。     

Slip boundary conditions for rough surfaces

The velocity slip and temperature jump for a two-dimensional rough plate under hypersonic conditions were analyzed using the Direct Simulation Monte Carlo (DSMC) method. Surface roughness was explicitly modeled by introducing various structures on the flat plate. The influences of relative roughness height, which involves the roughness height, roughness spacing, incoming velocity, and the degree of rarefaction, were analyzed and discussed. It is found that with the increase of the relative roughness height, the jump temperature increases, while the slip velocity decreases gradually. The effects of surface roughness on the slip coefficients can be attributed to the change of accommodation coefficients. A new slip model for rough surfaces was established in this paper, which accounts for the coupling effects of gas rarefaction and surface roughness, without the effort to model the surface roughness explicitly. The nitrogen flows in the microchannel, and flows over a blunt cone and an axisymmetric bi-conic body, were simulated under the modified and conventional slip boundary conditions, respectively. The numerical solutions were validated with experimental data. It can be safely concluded that compared with the traditional first-order slip boundary conditions, the modified slip model improves the accuracy of macroscopic properties, especially the heat transfer coefficient.     

硅铝合金表面缺陷形成机理及其加工工艺优化研究进展

硅铝合金是电子封装和汽车领域广泛应用的一类重要材料.硅铝合金在切削加工中存在加工表面质量差和刀具磨损严重等问题.研究硅铝合金在切削加工过程中产生的表面缺陷和切削刀具适配性,是提升硅铝合金的可切削加工质量的技术关键.本文针对切削加工硅铝合金表面缺陷的形成机理、控制方法以及刀具材料选择及磨损机理进行了系统的阐述,并对该领域...     

卫星导航有源接收天线噪声温度测量

卫星导航有源接收天线的噪声温度是导航接收系统的关键技术指标之一。针对卫星导航有源天线总体噪声温度无法测量的问题，研制了两台口面型噪声源，口面噪声源主要由辐射体、辐射体物理温度控制和温度测量仪等组成。两个口面噪声源在L和S波段分别提供高低温标准噪声温度，采用Y系数测量方法测量有源接收天线的总体天线噪声温度。测量了某卫星导航有源天线的总噪声温度，在(1.19～1.29) GHz的频率范围内，中心频率1.24 GHz上噪声温度测量结果为206 K，但是在1.266 GHz频率点上噪声温度测量大于4 000 K，说明天线与滤波器之间、滤波器与放大器之间存在设计问题或其它问题，体现出测量有源天线噪声温度的必要性。     

Flow field design and experimental investigation of electrochemical machining on blisk

Flow field is a crucial factor to influence the stability and surface quality in the electrochemical machining (ECM) of blisks. A four-way flow mode was proposed to eliminate mixing regions of electrolyte at the leading and tailing edges. Two flow field models were described separately in this report: a W-shaped flow mode and a four-way flow mode. The flow field was analyzed through a finite element method. The results showed that, in comparison with the W-shaped flow mode, the distribution of electrolyte flow was more uniformed and the mixed region in the flow channel was improved. The pressure of the leading and tailing edges inlets was optimized, and optimal pressure of 0.6 MPa was determined. In addition, verification experiments were performed, and the results showed that the stability, efficiency, and quality of the profiles of the blisk blade manufactured by ECM were enhanced in the new flow mode.     

表面织构加工方法的研究

总结了激光加工、电解加工、电火花加工、化学刻蚀、光刻蚀以及超声振动辅助加工技术等方法；分析了表面织构形状对材料表面性能的影响；论述了表面织构几何参数对润滑性、摩擦学特性和疏水性等材料表面性能的影响。得出了合适的表面织构形状、面积率、深径比等表面织构设计参数可有效改善机械零部件表面性能的结论；发现了为获得理想表面性能，不仅需要考虑织构形状和几何参数，还需考虑工况条件、工件材料性质以及加工技术带来的影响。最后对关于表面织构加工技术所存在的问题进行了总结，并对如何提高表面织构技术对材料性能的影响进行展望。     

车铣复合切削加工技术及其应用研究进展

综述了车铣复合切削过程中的运动学原理、刀具磨损、切屑形貌、切削力和表面完整性方面的最新研究进展；阐述了车铣复合在航空零部件和轴类零件加工中的应用；展望了车铣复合切削加工的研究方向。     

Optimization of flow field in electrochemical trepanning of integral cascades (Ti6Al4V)

Ti6Al4V is widely applied in the integral cascades of aero engines. As an effective machining method, electrochemical trepanning (ECTr) has unique advantages in processing surface parts made of hard-to-cut materials. In ECTr, the state of the flow field has a significant effect on processing stability and machining quality. To improve the uniformity of the flow field when ECTr is applied to Ti6Al4V, two different flow modes are designed, namely full-profile electrolyte supply (FPES) and edges electrolyte supply (EES). Different from the traditional forward flow mode, the flow directions of the electrolyte in the proposed modes are controlled by inlet channels. Simulations show that the flow field under EES is more uniform than that under FPES. To further enhance the uniformity of the flow field, the structure of EES is optimized by modifying the insulating sleeve. In the optimized configuration, the longitudinal distance between the center of the inlet hole and the center of the blade is 6.0 mm, the lateral distance between the centers of the inlet holes on both sides is 16.5 mm, the length to which the electrolyte enters the machining area is 1.5 mm, and the height of the insulating sleeve is 13.5 mm. A series of ECTr experiments are performed under the two flow modes. Compared with EES, the blade machined by FPES is less accurate and has poorer surface quality, with a surface roughness (R_a) of 3.346 μm. Under the optimized EES, the machining quality is effectively enhanced, with the surface quality improved from R_a = 2.621 μm to R_a = 1.815 μm, thus confirming the efficacy of the proposed methods.     

Ti/CFRP超混杂层板的研究与应用展望

Ti/CFRP超混杂层板具有高比强度、高损伤容限及优异的疲劳性能,是航空航天领域的重要选材对象之一。界面性能决定了层板综合力学性能的好坏,是Ti/CFRP层板目前的研究热点。首先综述了钛和钛合金不同表面处理工艺;然后介绍了Ti/CFRP层板力学性能试验及理论预报的研究现状;最后通过分析Ti/CFRP层板航空航天领域的现有应用情况,展望了Ti/CFRP层板未来潜在的应用方向。     

Ironing effect on surface integrity and fatigue behavior during ultrasonic peening drilling of Ti-6Al-4V

Imposing compressive residual stress field around a fastening hole serves as a universal method to enhance the hole fatigue strength in the aircraft assembly filed. Ultrasonic Peening Drilling (UPD) is a recently proposed hybrid hole making process, which can achieve an integration of strengthening and precision-machining with a one-shot-drilling operation. Due to the ironing effect of tool flank surface, UPD introduces large compressive residual stress filed in hole subsurface. In order to reveal the strengthening mechanism of UPD, the influence of ultrasonic vibration and tool dynamic relief angle on ironing coverage rate and its corresponding effect on surface integrity in UPD were analyzed. The experiments were conducted to verify the influence of ironing effect on surface integrity and fatigue behavior of Ti-6Al-4V hole in UPD. The results indicate that the specimen features smaller surface roughness, higher micro-hardness, plastic deformation degree and circumferential compress residual stress under higher ironing coverage rate. The fatigue life increases with the raise of ironing coverage rate, and the fatigue source site in UPD shifts from surface to subsurface comparing with that without vibration assistance. The results demonstrates that a better strengthening effect can be obtained by reasonably controlling the ironing coverage rate in UPD.