表面温度传感器自动检定系统

介绍了一种用于表面温度传感器检定的数据采集、处理系统,此系统具有操作简单,使用方便,运行可靠等特点。     

卫星表面材料物性与电荷积累

卫星表面在地磁亚暴环境下积累电荷的现象是必然的。由于表面间物性的差别,这种积累将是不均衡的,然而一旦建立了电势差,那末表面与表面,表面与构架间就会存在电荷交换,使电势差逐渐趋于减小。文章试图通过物理模型的建立,由此推导出面间电势差变化与表面电势值及表面的电导、电容的关系,从而建立一种明确的数学模型,以利卫星表面充电状态的分析。     

激光辅助车削工艺参数对单晶硅表面质量的影响

为了提高单晶硅激光辅助车削加工表面质量,通过开展激光辅助和常规车削加工试验,结合表面粗糙度、表面形貌及拉曼光谱检测,研究激光辅助车削技术对加工质量的影响。基于正交试验方法,研究单晶硅激光辅助车削工艺参数对表面粗糙度的影响;通过方差分析和极差分析评估各因素对表面粗糙度的影响。研究结果表明：与常规车削相比,激光辅助车削可有效提高加工表面质量,降低材料表面的残余应力。主轴转速、进给速度、切削深度和脉冲占空比对表面粗糙度的贡献率分别为17.51%、44.48%、6.69%和14.70%。确定最佳加工参数组合如下：主轴速度为4 000 r/min,进给速度为2 mm/min,切削深度为5μm,脉冲占空比为30%,最终获得表面粗糙度Rq为2.4 nm的高质量表面。     

Performance analysis and application on Ti-6Al-4V of micro-forging system

Micro-forging (MF) is a novel surface modification technology which is capable of smoothening and strengthening the workpiece surface simultaneously. Based on analysis of the mechanism and energy conversion of micro-forging process, an electromagnetically driven micro-forging system is developed. To further grasp the kinetic characteristic of the equipment, a simulation model is established and its accuracy is verified. With the help of simulation and experimental results, we propose an input voltage optimization method, which drives the micro-forging head moving in a uniform and stable way. In this study, the influence of MF on surface integrity of Ti-6Al-4V (TC4) is firstly reported. Experimental results show that MF treatment reduces surface roughness (R_a) and increases micro-hardness by 48% and 11.8% at most, respectively. Besides, a compressive stress layer with an amplitude of −1000 MPa and a depth of 0.8 mm is observed. This study analyzes the performance and reveals the potential of micro-forging technology, which lays a solid foundation for expanding its application in TC4 surface modification.     

Grinding force and surface quality in creep feed profile grinding of turbine blade root of nickel-based superalloy with microcrystalline alumina abrasive wheels

Creep feed profile grinding of the fir-tree blade root forms of single crystal nickel-based superalloy was conducted using microcrystalline alumina abrasive wheels in the present study. The grinding force and the surface quality in terms of surface topography, subsurface microstructure, microhardness and residual stress obtained under different grinding conditions were evaluated comparatively. Experimental results indicated that the grinding force was influenced significantly by the competing predominance between the grinding parameters and the cross-sectional root workpiece profile. In addition, the root workpiece surface, including the root peak and valley regions, was produced with the large difference in surface quality due to the nonuniform grinding loads along the root workpiece profile in normal section. Detailed results showed that the surface roughness, subsurface plastic deformation and work hardening level of the root valley region were higher by up to 25%, 20% and 7% in average than those obtained in the root peak region, respectively, in the current investigation. Finally, the superior parameters were recommended in the creep feed profile grinding of the fir-tree blade root forms. This study is helpful to provide industry guidance to optimize the machining process for the high-valued parts with complicated profiles.     

Influence of lunar topography on simulated surface temperature

The surface temperature of the Moon is one of the essential parameters for the lunar exploration, especially to evaluate the Moon thermophysical features. The distribution of the temperature is heavily influenced by the Moon topography, which, however, is rarely studied in the state-of-art surface temperature models. Therefore, this paper takes the Moon topography into account to improve the surface temperature model, Racca model. The main parameters, such as slopes along the longitude and latitude directions, are estimated with the topography data from Chang’E-1 satellite and the Horn algorithm. Then the effective solar illumination model is then constructed with the slopes and the relative position to the subsolar point. Finally, the temperature distribution over the Moon surface is obtained with the effective illumination model and the improved Racca model. The results indicate that the distribution of the temperature is very sensitive to the fluctuation of the Moon surface. The change of the surface temperature is up to 150 K in some places compared to the result without considering the topography. In addition, the variation of the surface temperature increases with the distance from the subsolar point and the elevation, along both latitude and longitude directions. Furthermore, the simulated surface temperature coincides well with the brightness temperature in 37 GHz observed by the microwave sounder onboard Chang’E-2 satellite. The corresponded emissivity map not only eliminates the influence of the topography, but also hints the inherent properties of the lunar regolith just below the surface. Last but not the least, the distribution of the permanently shadowed regions (PSRs) in the lunar pole area is also evaluated with the simulated surface temperature result.     

低轨道航天器的表面充电模拟

为研究航天器表面材料在空间环境中的充电现象, 利用SPIS (Spacecraft Plasma Interaction System)模拟了航天器在低轨道等离子体环境中的表面充电情况, 通过对模拟结果进行分析并与实际观测进行比较, 可以看出模拟结果基本能够反映出不同性质材料之间的充电差别, 特别是导电材料与非导电材料之间的充电差别. 模拟得到的充电电位及充电时间与充电的一般理论计算结果符合较好, 且能够清晰反映出航天器运动中产生的冲击流及尾流的结构特征. 根据SPIS低轨道航天器表面充电模拟的特点, 认为SPIS的模拟结果是合理的.      

硅化物涂层电子束重熔表面改性技术

在Nb521铌合金表面采用料浆烧结法制备硅化物涂层,利用高频扫描电子束对硅化物涂层进行重熔处理,通过扫描电子显微镜对处理样品表面形貌进行组织结构分析。研究表明,经过电子束重熔处理,硅化物涂层表面陶瓷晶粒粒度降低,表面粗糙度降低,陶瓷颗粒之间烧结作用增强,重熔区域与未处理区域具有明显的边界,电子束能量分布较均匀,电子束重熔提高了硅化物涂层的抗氧化性能和抗热震性能。     

液体离心喷嘴中的静态表面波

为了探讨液体离心喷嘴中静态空间波动现象的物理本质,在经典理论的基础上分析了液体离心喷嘴中喷口处表面波的相速度和平均轴向速度的相等关系,通过结合CICSAM表面捕捉技术在自适应网格中求解耦合VOF方程的N-S方程组的数值模拟,在旋转轴对称的长喷口模型中获得了不同背压下的空间静止波型。数值模拟结果与经典重力波理论的类比表明:表面波有与液体平均轴向速度大小相等方向相反的相速度;波动由喷嘴的过渡段台阶激励起;波动能量传播速度小于相速度使波动在台阶后的喷口段显现。     

可展桁架天线形面精度理论分析

针对可展桁架天线杆件多和转动铰多的特点, 研究杆件加工公差和转动铰间隙对天线反射面精度和重复展开精度的影响. 根据杆件加工公差和转动铰间隙发生的随机性, 建立相应的随机数据模型和Monte-Carlo随机有限元模型, 计算杆件加工公差和转动铰间隙所引起的天线反射面精度误差. 研究表明, 间隙所引起的反射面精度误差远大于杆件公差所引起的误差, 并且天线重复展开精度差值不宜忽视.