Surface micro-texture on sapphire fabricated by laser ablation trajectory regulation

Fabrication of the surface micro-texture on the C-plane sapphire is undertaken by a355 nm Ultraviolet(UV) pulsed laser. The surface micro-textures of sapphire with different laser scanning line spacing ranging from 10 lm to 100 lm are obtained, where the selection range of scanning line spacing is controlled in the range of the groove width and plasma width to obtain a surface of high Peak-Valley(PV) value. A reasonable processing order is proposed to manufacture different types of surface micro...     

Integrated method for crater detection from topography and optical images and the new PH9224GT catalogue of Phobos impact craters

In a large majority of lunar and planetary surface images, impact craters are the most abundant geological features. Therefore, it is not surprising that crater detection algorithms (CDAs) are one of the most studied subjects of image processing and analysis in lunar and planetary science. In this work we are proposing an Integrated CDA, consisting of: (1) utilization of DEM (digital elevation map)-based CDA; (2) utilization of an optical-based CDA; (3) re-projection of used datasets and crater coordinates from normal to rotated view and back; (4) correction of the brightness and contrast of a used optical image; and (5) tile generation for the optical-based CDA and an assembling of results with an elimination of multiple detections, in combination with a pyramid approach down to the resolution of the available DEM image; and (6) a final integration of the results of DEM-based and optical-based CDAs, including a removal of duplicates. The proposed CDA is applied to one specific asteroid-like body, the small Martian moon Phobos. The experimental evaluation of the proposed CDA is done by a manual verification of crater-candidates and a search for uncatalogued craters. The evaluation has shown that the proposed CDA was used successfully for cataloging Phobos craters. The major result of this paper is the PH9224GT – currently the most complete global catalogue of the 9224 Phobos craters. The possible applications of the new catalogue are: (1) age estimations for any selected location; and (2) comparison/evaluation of the different chronology and production functions for Phobos. This confirms the practical applicability of the new Integrated CDA – an additional result of this paper, which can be used in order to considerably extend the current crater catalogues.     

基于人工神经网络的反射器型面精度预测

基于人工神经网络的预测方法,利用数量适当的有限元计算结果,建立人工神经网络模型,对反射器型面进行精度预测分析,得到在最小型面精度结果下的结构设计参数。计算结果显示训练好的神经网络模型能够较精确地预测格栅反射器的型面精度,节省计算时间,并且以型面精度最小为准则进行参数分析,能够指导反射器的结构设计。     

δ0.05mm薄钢带力学性能测试方法研究

研究了拉伸速率、试样类型、试样表面状态对δ0.05mm薄钢带力学性能测试的影响,通过数据对比,结果表明：拉伸速率对薄钢带的力学性能测试结果影响并不大,而试样的类型和试样的表面状态对力学性能测试结果有很大的影响;表面无缺陷的哑铃型试样可以满足检测要求,提高钢带检验一次合格率。     

Performance evaluation of creep feed grinding of γ-TiAl intermetallics with electroplated diamond wheels

This paper evaluates the performance of creep feed grinding γ-TiAl intermetallic (Ti-45Al-2Mn-2Nb) using electroplated diamond wheels. Firstly, a comparative analysis with the grinding results by using electroplated CBN wheels was conducted, mainly involving abrasive wheel wear behavior and maximum material removal rate below surface burn limit. It was found that the diamond wheel would produce much better grinding results including lower wheel wear rate and higher maximum material removal rate. Then the surface integrity obtained at different level of material removal rate was characterized with the utilization of the diamond wheel. The poor ductility of this γ-TiAl intermetallic material was found to have a marginal effect on the surface integrity, as no severe surface defects such as material pullout were generated during the stable wheel wear stage. For the involved operating parameters, a deformation layer was produced with ∼10 μm or more in thickness depending on the material removal rate used. Meanwhile, a work-hardened layer extending to more than 100 μm was produced with a maximum microhardness of above 520 HV_0.05 (bulk value 360 HV_0.05). The residual stress remained compressive, with a value of above −100 MPa and even up to −500 MPa for an elevated material removal rate. Shearing chip was the main chip type, indicating good wheel sharpness in the grinding process.     

Anhydrous based shear-thickening polishing of KDP crystal

Based on the special physical–chemical characteristics of optical crystal in the field of aeronautics, a new anhydrous based shear-thickening polishing (ASTP) method has been proposed to restrain deliquescence and to improve physical properties for KDP machining. The ultra-precision polishing of KDP crystal is completed by ASTP. A kind of anhydrous based thickening polishing slurry (ATPS) was proposed in our work, and high-performance rheological properties were determined to achieve the ASTP of KDP crystal. A material removal model of ASTP in KDP machining is established, followed by the verification experiment of the prediction model. The maximum error of the predictive model is only 9.8%, which proves the validity of the material removal model for KDP polishing. The polishing experiments were carried out on the polishing platform developed by ourselves. The results show that the new polishing method can polish 20 mm × 20 mm × 5 mm KDP crystal and obtain a super-smooth surface with a surface roughness of 1.37 nm and high shape accuracy. The surface accuracy of polished KDP crystal reaches up to 0.68λ (RMS). The experimental results show that the ASTP is a potential ultra-precision machining method for KDP crystal.     

基于特征的逆向工程数据分析

在CAD/CAM领域逆向工程是一门新兴的技术,对其进行初步研究,提出了在逆向工程中,零件特征数据的提取过程思路,以及实现初步建模的分析想法。     

过渡协调模式下机翼数学模型的建立

讨论了飞机制造模式由模拟量协调体系向数字量协调体系转化过程中出现的问题,重点研究了其中的关键技术,即飞机外形数字化模型的建立,主要包括理论图的分析与转化,外形数据的获取,翼型轮廓曲线的计算,外形曲面的重构以及误差检验等。上述建模过程遵循了原始设计意图,保证所建数模符合生产中使用的制造与检验依据,为定型飞机数字化建模提供了理论指导。     

航天器表面材料充电性能研究—关于RTV-Ⅱ和13-17涂层的评价

本文报道了RTV-Ⅱ黑漆和13-17白色涂层二种航天器温控材料的电导在综合空间环境条件下的实验结果。实验表明RTV-Ⅱ涂层材料的电导从1984年到1986年,几乎每年下降一个量级,因而充电状态明显改变。13-17涂层材料的电导对空间真空环境响应不明显,但对电子辐照和光辐照响应显著,尤其对光辐照存在强烈的记忆效应。预测该涂层在轨道上由光照区进入星蚀区也不会出现明显充电现象。     

基于不同磨粒的氮化硅陶瓷磨削特性研究

采用多颗磨粒磨削仿真和实验相结合的方式研究磨削过程的磨削力、磨削温度和已加表面形貌。对比分析了多颗磨粒和传统单颗磨粒磨削模型在磨削特性上的差异性,并对多颗磨粒磨削仿真模型进行了验证。结果表明：当磨削速度减小、磨削深度增大时,多颗/单颗磨粒仿真与实验的磨削力均增大;当磨削速度和磨削深度增大,多颗/单颗磨粒仿真与实验的磨削温度均增大;当进给速度增大时,单颗磨粒仿真的磨削力减小、磨削温度先减小后增大,多颗磨粒仿真和实验的磨削力增大、磨削温度减小;多颗磨粒磨削时的磨削力和磨削温度大于单颗磨粒磨削时的力和温度;多颗磨粒仿真后工件表面形貌与实际加工后表面形貌相符。基于多颗磨粒磨削工程陶瓷的有限元仿真模型相比于单颗磨粒模型可更好地模拟实际加工情况。