FGH96亚尺寸粉末冶金盘低循环疲劳寿命可靠性分析及试验研究

本文首先介绍了亚尺寸粉末冶金盘的特点,接着采用一种适合于亚尺寸粉末盘寿命可靠性的预估方法,得到了考核部位的寿命概率分布并对参数敏感性进行了分析,最后对某亚尺寸粉末冶金盘试验件的低循环疲劳试验进行了研究。结果表明,本文采用的寿命可靠性预估方法是切合实际的。     

Transition prediction and sensitivity analysis for a natural laminar flow wing glove flight experiment

Natural laminar flow technology can significantly reduce aircraft aerodynamic drag and has excellent technical appeal for transport aircraft development with high aerodynamic efficiency. Accurately and efficiently predicting the laminar-to-turbulent transition and revealing the maintenance mechanism of laminar flow in a transport aircraft’s flight environment are significant for developing natural laminar flow wings. In this research, we carry out natural laminar flow flight experiments with different Reynolds numbers and angles of attack. The critical N-factor is calibrated as 9.0 using flight experimental data and linear stability theory from a statistical perspective, which makes sure that the relative error of transition location is within 5%. We then implement a simplified e^N transition prediction method with a similar accuracy compared with linear stability theory. We compute the sensitivity information for the simplified e^N method with an adjoint-based method, using the automatic differentiation technique (ADjoint). The impact of Reynolds numbers and pressure distributions on TS waves is analyzed using the sensitivity information. Through the sensitivity analysis, we find that: favorable pressure gradients not only suppress the development of TS waves but also decrease their sensitivity to Reynolds numbers; there exist three special regions which are very sensitive to the pressure distribution, and the sensitivity decreases as the local favorable pressure gradient increases. The proposed sensitivity analysis method enables robust natural laminar flow wings design.     

Prediction on grinding force during grinding powder metallurgy nickel-based superalloy FGH96 with electroplated CBN abrasive wheel

In this article, a grinding force model, which is on the basis of cutting process of single abrasive grains combined with the method of theoretical derivation and empirical formula by analyzing the formation mechanism of grinding force, was established. Three key factors have been taken into accounts in this model, such as the contact friction force between abrasive grains and materials, the plastic deformation of material in the process of abrasive plowing, and the shear strain effect of material during the process of cutting chips formation. The model was finally validated by the orthogonal grinding experiment of powder metallurgy nickel-based superalloy FGH96 by using the electroplated CBN abrasive wheel. Grinding force values of prediction and experiment were in good consistency. The errors of tangential grinding force and normal grinding force were 9.8% and 13.6%, respectively. The contributions of sliding force, plowing force and chip formation force were also analyzed. In addition, the tangential forces of sliding, plowing and chip formation are 14%, 19% and 11% of the normal forces on average, respectively. The pro-posed grinding force model is not only in favor of optimizing the grinding parameters and improving grinding efficiency, but also contributes to study some other grinding subjects (e.g. abrasive wheel wear, grinding heat, residual stress).     

温度冲击试验对固体发动机喷管堵盖结构影响的仿真分析

温度冲击试验可模拟极端温度环境对固体发动机结构的影响。本文利用三维有限元方法,通过热-机耦合,分析了一种固体发动机喷管堵盖在温度冲击中的温度、应力和应变的变化情况。结果表明:温度冲击中,喷管堵盖内存在温差,最大可达46℃;存在内应力,在铝合金支撑件/EP密封件环形界面处最大,低温-50℃时达18.1 MPa,是堵盖最先破坏的位置;EP密封件是堵盖的最薄弱环节,粘接结构最大内应力11.6MPa,分离结构9.1 MPa;得出了温度冲击下,影响喷管堵盖结构完整性的因素,表明选用低模量和合适线胀系数的密封材料,采用常温成型方法,脱开密封件/支撑件间环形交界面,可有效降低密封件/支撑件的内应力;含GFM/EP/铝合金喷管的真实发动机温度冲击试验结果与预估结果吻合。     

面向飞行器快速开发的半数字化伺服弹性试验方法研究

针对典型伺服弹性试验产品齐套与试验周期均较长，获取伺服弹性参数的时间点在研制阶段相对滞后的现状，提出了一种面向飞行器快速开发的半数字化伺服弹性试验方法。首先给出了低产品需求伺服弹性开环试验方法与基于数据的飞行器伺服弹性参数获取方法，该方法相对于典型的伺服弹性开环试验方法减少了试验软硬件产品需求。之后，在开环伺服弹性试验结果基础上，给出了考虑气动力影响的数字化闭环伺服弹性试验方法。提出的方法面向飞行器工程研制，兼顾成本、进度与准确性，适用于飞行器快速研制。     

Experimental research on aero-propulsion coupling characteristics of a distributed electric propulsion aircraft

Distributed Electric Propulsion (DEP) aircraft use multiple electric motors to drive the propulsors, which gives potential benefits to aerodynamic-propulsion interaction. To investigate and quantify the aerodynamic-propulsion interaction effect of the wing section, we built a DEP demonstrator with 24 “high-lift” Electric Ducted Fans (EDFs) distributed along the wing’s trailing edge. This paper explores and compares the aero-propulsion coupling characteristics under various upstream speed, throttle, and EDF mounting surface deflection angles using a series of wind tunnel tests. We compare various lift-augmentation power conditions to the clean configuration without propulsion unit under the experiment condition of 15–25 m/s freestream flow and angles of attack from ?4° to 16°. The comparison of computational results to the experimental results verifies the effectiveness of the computational fluid dynamic analysis method and the modeling method for the DEP configuration. The results show that the EDFs can produce significant lift increment and drag reduction simultaneously, which is accordant with the potential benefit of Boundary Layer Ingestion (BLI) at low airspeed.     

Numerical simulation method of surge experiments on gas turbine engines

In order to obtain the surge margin of an aero-engine during its operation, an engine surge experiment is required. A multi-dimensional simulation method for an aero-engine is established in this paper. The simulation of a surge experiment using high-pressure air-injection is then carried out on a turbo-shaft engine to obtain the surge boundary using this method. More specifically, firstly, a body-force model is employed to calculate the compressor performance owing to its capability of capturin...     

FSW和VP-TIG焊接箱底的力学特征分析

针对纵缝采用搅拌摩擦焊、环缝采用VP-TIG熔焊工艺的箱底进行液压试验,并在试验过程中监测各典型焊缝位置的应变响应,结果显示箱底上搅拌摩擦焊缝和熔焊焊缝交叉形成的"T"型接头区域在试验中最先进入屈服,说明该位置材料的屈服强度较低,是箱底承载的薄弱环节。     

大气环境监测卫星校飞试验设计与验证

针对大气环境监测卫星上国际首次采用主被动结合探测体制的效能,在卫星研制初样阶段开展了多载荷综合探测航空校飞试验,验证了大气探测激光雷达(ACDL)探测性能以及双偏振载荷匹配探测原理,并为地面应用系统提供真实遥感数据源,验证数据处理方法的正确性。详细介绍了大气环境监测卫星校飞试验的总体设计方案,系统阐述了试验目的、系统构成、试验过程,对试验结果进行了详细分析,为卫星发射入轨后应用效能保证奠定了基础,同时为后续校飞试验积累了经验。     

Method for utilizing PIV to investigate high curvature and acceleration boundary layer flows around the compressor blade leading edge

Particle Image Velocimetry (PIV) is a well-developed and contactless technique in experimental fluid mechanics, but the strong velocity gradient and streamline curvature near the wall substantially limits its accuracy improvement. This paper presents a data processing procedure combining conventional PIV and newly developed Mirror Interchange (MI) based Interface-PIV for the measurement of the boundary layer parameter development in the blade leading edge region. The synthetic particle images are used to analyze the measurement errors in the entire procedure. Overall, three types of errors, namely the errors caused by the Window Deformation Iterative Multigrid (WIDIM) algorithm, the discrete data interpolation and integration, and the wall offset uncertainty, comprise the main measurement error. Specifically, the errors due to the discrete data interpolation and integration and the WIDIM algorithm comprise the mean bias, which can be corrected through the error analysis method proposed in the present work. Meanwhile, the errors due to the WIDIM algorithm and the wall offset uncertainty contribute to the measurement uncertainty. Computational fluid dynamics-based synthetic particle flows were generated to verify the newly developed PIV data processing procedure and the corresponding error analysis method. Results showed that the data processing method could improve the accuracy of PIV measurements for boundary layer flows with high curvature and acceleration and even with significant flow separation bubbles. Finally, the data processing method is also applied in a PIV experiment to investigate the boundary layer flows around a compressor blade leading edge, and several credible boundary flow parameters were obtained.