微分法在定位误差分析与计算中的应用

介绍了微分法分析计算定位误差的原理和适用范围,通过生产实例分析,证明了该方法在解决多误差因素定位误差分析与计算中的简便与快捷,从而有效简化了复杂定位方案定位误差的分析与计算,提高了夹具的设计效率。     

Multi-level virtual prototyping of electromechanical actuation system for more electric aircraft

Electromechanical actuators (EMAs) are becoming increasingly attractive in the field of more electric aircraft because of their outstanding benefits, which include reduced fuel burn and maintenance cost, enhanced system flexibility, and improved management of fault detection and isolation. However, electromechanical actuation raises specific issues when being used for safety-critical aerospace applications like flight controls: huge reflected inertia to load, jamming-type failure, and increase of backlash with service due to wear and local dissipation of heat losses for thermal balance. This study proposes an incremental approach for virtual prototyping of EMAs. It is driven by a model-based system engineering process in order to enable simulation-aided design. Best practices supported by Bond graph formalism are suggested to develop a model’s structure efficiently and to make the model ready for use (or extension) by addressing the above mentioned issues. Physical effects are progressively introduced, and the realism of lumped-parameter models is increased step-by-step. In particular, multi-level component models are architected to ensure continuity between engineering activities. The models are implemented in the AMESim simulation environment, and simulation responses are given to illustrate how they can be used for preliminary sizing, control design, thermal balance verification, and faults to failure analysis. The proposed best practices intend to provide engineers with fast, reusable, and efficient means to assess performance virtually and enhance maturity, performance, and robustness.     

Application of small-size antennas for estimation of angles of arrival of HF signals scattered by ionospheric irregularities

A modification of the Doppler Interferometry Technique is suggested to enable estimating angles of arrival of comparatively broadband HF signals scattered by random irregularities of the ionospheric plasma with the use of small-size weakly directional antennas. The technique is based on the measurements of cross-spectra phases of the probe radiation recorded at least in three spatially separated points. The developed algorithm has been used to investigate the angular and frequency-time characteristics of HF signals propagating at frequencies above the maximum usable one (MUF) for the direct radio path Moscow-Kharkiv. The received signal spectra show presence of three families of spatial components attributed, respectively, to scattering by plasma irregularities near the middle point of the radio path, ground backscatter signals and scattering of the sounding signals by the intense plasma turbulence associated with auroral activations. It has been shown that the regions responsible for the formation of the third family components are located well inside the auroral oval. The drift velocity and direction of the auroral ionosphere plasma have been determined. The obtained estimates are consistent with the classical conception of the ionospheric plasma convection at high latitudes and do not contradict the results of investigations of the auroral ionosphere dynamics using the SuperDARN network.     

ZYTC600专用镗床精密转台微调机构设计与分析

为解决框架类零件的高位置度孔的精密镗削加工问题,研发了ZYTC600专用镗削机床.其精度指标优于现有的通用镗床(包括进口镗床),尺寸在500mm范围内,同轴度优于2μm,垂直度优于5μm,其中的关键部件双回转轴系分度精密转台采用了一套精密调整机构,可以实现0.2s”的精密调整,通过有限元分析得到其驱动刚度可达到800N/μm,可以满足加工需求.     

基于液体静压导轨的大行程快刀伺服系统设计

采用了理论设计和有限元仿真分析相结合的方法,设计了基于液体静压导轨的大行程快刀伺服系统(最大加工行程30mm,行程4mm时频响不低于50Hz).首先,设计得到了基于液体静压导轨的大行程快刀伺服系统的结构模型和相关参数;接着,利用ANSYS/FLUENT软件对液体静压导轨的变形、模态以及油膜压力分布进行仿真分析,并且将油膜刚度的理论计算值和仿真计算值进行比较,验证了导轨设计的可靠性;最后,选用能够满足要求的音圈电机、位置反馈装置以及功能强大的MPAC运动控制器等完成了控制系统的搭建.     

基于H∞方法的控制系统作动器最优控制仿真研究

在设计控制系统模型时,首先引入了有限差分法(FDM)离散化后的波动方程,然后基于H∞最优控制原理,检查闭环控制系统的稳定性和可探测性,对控制系统传感器和作动器的位置进行优化配置.通过计算闭环反馈系统的范数,最终得到了控制系统的最优控制算法.仿真结果表明,利用波动方程来优化控制系统传感器和作动器位置的算法是可行的,可广泛应用于飞控系统的设计中.     

热力学排气系统中节流效应及其冷量利用分析

为更好地理解热力学排气系统(TVS)的运行机理，优化其运行参数，针对节流装置，建立了热力学模型，讨论了节流过程中状态参数的变化规律，对比了单相气体、单相液体节流的性能特性，进一步揭示了焦汤节流效应的原理，分析了不同节流背压下节流前低温工质(液氢和液氧)压力和温度对节流性能的影响，并结合TVS实际应用，阐述了节流最大制冷量的利用效果，提出了优化的TVS工作区间。研究表明：在节流过程不发生相变情况下单相气体节流制冷效应要比单相液体节流制冷效应更加显著；而在节流过程发生相变情况下液体节流至两相后，由于空化吸热导致流体温度降低，对于液氢，0.5MPa的压降可产生接近3 K的温降。对于液体节流，节流前压力对节流过程影响可忽略，〖JP2〗而节流前温度和节流背压对节流过程起主导作用；对于液氢在在轨运行工况下，考虑到节流制冷量的充分利用，同时保证换热过程体积含气率不高于90%，推荐TVS系统中节流背压范围为75～143 kPa。     

低速大转矩永磁游标电机在发酵罐中的应用

采用秸秆生产丁醇时,为了达到高效率发酵,需要使发酵液中菌体分布均匀,所加物料需要及时搅拌。工业化生产丁醇的发酵罐尺寸较大,搅拌过程对驱动电机的输出转矩要求较高,因此高效率、小体积、低速大转矩的秸秆发酵搅拌电机对工业化发酵生产丁醇意义重大。设计了一种定转子永磁游标电机用于发酵液搅拌,并对电机的槽极数、电磁性能进行了具体的研究。制造样机并采用滞环控制实现了对液态发酵对象的快速响应,且实现了低能耗、高效率的发酵过程。     

Geometric error analysis of an over-constrained parallel tracking mechanism using the screw theory

This paper deals with geometric error modeling and sensitivity analysis of an overconstrained parallel tracking mechanism. The main contribution is the consideration of overconstrained features that are usually ignored in previous research. The reciprocal property between a motion and a force is applied to tackle this problem in the framework of the screw theory. First of all, a nominal kinematic model of the parallel tracking mechanism is formulated. On this basis, the actual twist of the moving platform is computed through the superposition of the joint twist and geometric errors. The actuation and constrained wrenches of each limb are applied to exclude the joint displacement. After eliminating repeated errors brought by the multiplication of wrenches, a geometric error model of the parallel tracking mechanism is built. Furthermore,two sensitivity indices are defined to select essential geometric errors for future kinematic calibration. Finally, the geometric error model with minimum geometric errors is verified by simulation with SolidWorks software. Two typical poses of the parallel tracking mechanism are selected, and the differences between simulation and calculation results are very small. The results confirm the correctness and accuracy of the geometric error modeling method for over-constrained parallel mechanisms.     

基于ANSYS Workbench的行星滚柱丝杠动态特性分析

通过Pro/Engineer建立行星滚柱丝杠三维模型，基于ANSYS Workbench有限元分析技术进行模态与谐响应分析，得到前六阶固有频率与各阶模态振型，确定共振频率，掌握对应频率下的位移峰值响应，并研究螺母处于不同工作位置时对固有频率的影响，为基于行星滚柱丝杠传动的舵系统抗振设计提供数据支撑。