镁合金绿色高效焊接技术研究进展

镁合金是航空航天领域应用最为广泛的轻合金之一.随着镁合金应用的不断深入,对具有高精度、低能耗、高效率特征的绿色焊接技术提出了迫切需求,并成为镁合金焊接制造发展的重要方向.针对上述需求,围绕镁合金激光诱导电弧复合焊接技术,镁合金活性高效焊接技术以及镁合金与异种金属的连接技术展开系统研究.采用激光诱导电弧复合焊接技术成功实现了镁合金低能耗高效焊接制造,与传统电弧焊接相比显著提高了焊接制造效率,降低了焊接制造能耗.采用激光胶焊技术及激光-电弧复合焊接技术实现了镁合金与铝合金及镁合金和钢铁的高性能焊接制造.上述绿色焊接制造技术研究成果为实现航空镁合金轻量化结构件的设计和制造提供了有力支撑.     

G-16EP通用航空电瓶充放电及寿命研究

为了对G-16EP型电瓶进行维护和保养,根据电瓶厂家规定和适航规范,总结了该型电瓶的充电和容量测试（放电）方法,指出了影响电瓶寿命的主要因素,为该型号电瓶的维护提供了参考。     

高导电硅橡胶材料的性能

首先通过平行对比了三种填充不同导电填料的硅橡胶材料的拉伸强度、扯断伸长率、恒定压缩永久形变、导电性及屏蔽性能,优选出镀银铝粉作导电填料;考察了镀银铝粉用量对硅橡胶材料的拉伸强度、伸长率、压变、微观形貌、导电性能的影响,最终确定镀银铝粉的填充体积分数为55%;结合导电橡胶制品对使用寿命的需求,进一步深入研究了导电硅橡胶材料在自然平贮老化及高温加速老化下的导电性能。结果表明:随老化时间的延长,体积电阻率不断增大,导电性能减弱。自然平贮老化60 d后,材料的体积电阻率基本不变;900d后,体积电阻率由初始值4.6×10-3Ω·cm增大至7.5×10-2Ω·cm。150℃老化30 d后,体积电阻率由初始值增大至9.5×10-2Ω·cm。填充镀银铝粉的导电硅橡胶材料在两种条件下老化后均能保持高的导电性;高温加速老化对导电性能的影响大于自然平贮老化。     

隔离段对二维混压式进气道出口参数的影响

利用Fluent仿真软件,对二维混压式高超音速前体/进气道在设计状态和非设计状态下的性能和流场进行了计算。分析表明,进气道在设计状态下的性能得到了明显的提高。同时,有无隔离段以及隔离段长度对进气道出口参数的影响,文中进行了初步的分析,结果表明:有无隔离段以及隔离段长度对进气道出口总温没有太大的影响;隔离段较短时,进气道出口总压比无隔离段小,但当隔离段长度增大到一定值后,进气道出口总压比无隔离段大;隔离段较短时,进气道出口马赫数比无隔离段大,但当隔离段长度增大到一定值后,进气道出口马赫数比无隔离段小。     

导弹燃气流瞬态温度测量系统设计

介绍了采用蓝宝石黑体腔光纤作为传感器的导弹燃气流瞬态温度测量系统的测量原理、系统组成,阐述了其硬件功能模块设计,给出了软件设计算法及蓝宝石黑体腔光纤高温计的标定方法。     

Mechanical behavior and properties of fiber reinforced ceramic matrix composites for high temperature use

Ceramics can keep their mechanical characteristics up to 2 000℃ or higher.In this paper,A model to predict ultimate strength of continuous fiber-reinforced brittle matrix composites is developed.A statistical theory for the strength of a uni-axially fiber-reinforced brittle matrix composite is presented.Also a semi-empirical frictional heating method for estimating in-situ interfacial shear in fiber-reinforced ceramic matrix composites was improved.Local uneven fiber packing variation as well as uneven micro-damage during fatigue can be expected to have effects on the composites:generation of frictional heating,thermal gradients,and residual stresses around local fiber breaks.This study examined those engineering interests by the finite element method.      

温度边界层对壁湍流多尺度相干结构的影响

用热线风速仪以高于对应最小湍流时间尺度的分辨率精细测量了风洞中壁面加热平板湍流边界层不同法向位置流向速度分量的时间序列信号, 与常温情况相比, 热对流加速了壁湍流中流体的动量、质量和能量的交换, 加快了湍流边界层的发展;用子波分析方法研究了壁面加热对壁湍流多尺度相干结构喷射和扫掠条件相位平均波形的影响, 显示热对流明显增大了缓冲层相干结构扫掠过程和喷射过程的强度, 是增强壁湍流中流体的动量、质量和能量交换的根本原因.      

航空发动机涡轮前温度场数据分析方法

在航空发动机整机测试条件下,温度场测试具有局限性。介绍了1种发动机涡轮前温度场测试数据的统计分析方法,该统计方法较为有效;引入模糊原理,对统计量进行了概率分析,使得统计量评估更加完善。     

陶瓷纤维梯度增强活塞的梯度方程研究

 功能梯度材料零件具有单质材料零件无法比拟的理化性能优势,然而由于材料分布复杂以及对功能梯度材料本身性能研究不充分,使性能分析存在很多困难。论文应用复合材料热性能理论,采用有限元分析软件ADINA,分析陶瓷纤维梯度增强活塞（材料梯度方程的参数不同）的温度分布和应力分布,结果表明陶瓷纤维梯度层可以明显改变活塞温度分布,缓和由于热膨胀系数不匹配,在陶瓷纤维增强层与活塞本体交界处产生的应力。根据计算结果拟合出温度峰值、整体应力峰值和层间应力峰值与方程系数之间的曲线,并加以验证。     

Microstructure and Optical Characterization of Magnetron Sputtered NbN Thin Films

Some fundamental studies on the preparation, structure and optical properties of NbN films were carried out. NbN thin films were deposited by DC reactive magnetron sputtering at different N2 partial pressures and different substrate temperatures ranging from –50 ℃ to 600 ℃. X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM) were employed to characterize their phase com- ponents, microstructures, grain sizes and surface morphology. Optical properties inclusive of refractive indexes, extinction coefficients and transmittance of the NbN films under different sputtering conditions were measured. With the increase in the N2 partial pressure, δ-NbN phase structure gets forming and the grain size and lattice constant of the cubic NbN increasing. The deposited NbN film has relatively high values of refractive index and extinction coefficient in the wavelength ranging from 240 nm to 830 nm. Substrate tem- perature exerts notable influences on the microstructure and optical transmittance of the NbN films. The grain sizes of the δ-NbN film remarkably increase with the rise of the substrate temperature, while the transmittance of the films with the same thickness decreases. Ultra-fine granular film with particle size of several nanometers forms when the substrate is cooled to –50 ℃, and a remarkable aug- mentation of transmittance could be noticed under so low a temperature.