零件表面微观工艺特征性研究 ——产品(零件)工艺技术基础科学问题机理探索

通过研究产品(零件)制造过程、方法、参数等工艺因素,给零件表面及表层带来(留下)特有的微观特征性,首次在高精度惯性仪表和高可靠电磁继电器(机电类)产品制造体系中引入了零件表面微观工艺特征性概念,提出了制造阶段的产品工艺可靠性设计和微观工艺特征(性)分析方法,提出了该类产品制造中的工艺设计更应该关注零件与产品设计原理匹配性和性能特性符合性观点,提出零件制造要从单纯的控制几何精度向控制性能特性转变,从宏观、单一采标的几何参数评价向微观、综合采标的非几何(非尺寸)参数评价模式为主转变的建议.零件表面存在的这种微观特征现象与零件几何精度一样,将对产品制造的合格率、稳定性、可靠性的实现起到至关重要的作用,尤其对产品的合格率影响极大,有必要开展更深入、更系统的研究,以建立起我国自主的高端产品(或零件)制造基准工艺平台.     

Al/Ni含能多层膜在Al2O3陶瓷/不锈钢焊接中的应用

采用磁控溅射设备,生长AuSn合金做焊料层、Al/Ni含能多层膜做热量提供层,实现了不锈钢和Al_2O_3间的异质材料自蔓延高温扩散焊。利用SEM、XRD和DSC等测试手段表征AuSn合金和Al/Ni含能多层膜的微观形貌、相成分和放热量;用万能试验机测试焊接接头的力学性能。结果表明,AuSn合金的质量比基本达到80∶20,而多层膜的层状结构清晰,反应热达到1 239 J/g。焊接实验结果表明,仅使用AuSn焊料时,剪切强度仅为46 MPa,在增加Al/Ni含能多层膜后,其剪切强度可达90 MPa,强度提高了约一倍。焊接接头的界面显微形貌和相结构研究表明,剪切强度的增强主要是Al/Ni多层膜提供了额外能量使得界面处的反应剧烈,陶瓷金属化层与中间层的反应加剧,形成了新的反应生成物。     

Comparison of peak characteristics of F2 ionospheric layer over Tehran region at a low solar activity period with IRI-2001 and IRI-2007 models predictions

In the present work values of peak electron density (NmF2) and height of F2 ionospheric layer (hmF2) over Tehran region at a low solar activity period are compared with the predictions of the International Reference Ionosphere models (IRI-2001 and IRI-2007). Data measured by a digital ionosonde at the ionospheric station of the Institute of Geophysics, University of Tehran from July 2006 to June 2007 are used to perform the calculations. Formulations proposed by  and  are utilized to calculate the hmF2. The International Union of Radio Science (URSI) and International Radio Consultative Committee (CCIR) options are employed to run the IRI-2001 and IRI-2007 models. Results show that both IRI-2007 and IRI-2001 can successfully predict the NmF2 and hmF2 over Tehran region. In addition, the study shows that predictions of IRI-2007 model with CCIR coefficient has closer values to the observations. Furthermore, it is found that the monthly average of the percentage deviation between the IRI models predictions and the values of hmF2 and NmF2 parameters are less than 10% and 21%, respectively.     

Mechanism parameters optimization of bionic frog jumping robot based on velocity directional manipulability measure

以速度方向可操作度作为跳跃性能的评价指标,从机构设计角度寻求改善仿蛙跳跃机器人跳跃性能的方法.在仿蛙跳跃机器人机构模型的基础上,建立了起跳阶段的运动学方程,得到机器人从关节空间到质心运动空间的速度映射关系,结合速度方向可操作度,利用优化算法对仿蛙跳跃机器人的机构参数进行优化,使机器人的跳跃性能达到最佳.优化结果表明,运用速度方向可操作度理论,对跳跃机器人机构参数进行优化研究是有效可行的.     

Using the MIR bands in vegetation indices for the estimation of grassland biophysical parameters from satellite remote sensing in the Alps region of Trentino (Italy)

Development of new methods for estimating biophysical parameters can be considered one of the most important targets for the improvement of grassland parameters estimation at full canopy cover. In fact, accurate assessment methods of biophysical characteristics of vegetation are needed in order to avoid the uncertainties of carbon terrestrial sinks.

Remote sensing is a valid tool for scaling up ecosystem measurements towards landscape levels serving a wide range of applications, many of them being related to carbon-cycle models. The aim of this study was to test the suitability of satellite platform sensors in estimating grassland biophysical parameters such as LAI, biomass, phytomass, and Green herbage ratio (GR). Also, we wanted to compare some of the most common NIR and red/green-based vegetation indices with ones that also make use of the MIR band, in relation to their ability to predict grassland biophysical parameters.

Ground-truth measurements were taken on July 2003 and 2004 on the Monte Bondone plateau (Italian Alps, Trento district) in grasslands varying in land use and management intensities. From satellite platforms, an IRS-1C-LISS III image (18/07/2003; 25 m resolution in the visible-NIR and 70 m resolution in the MIR) and a SPOT 5 image (27/07/2004, 10 m resolution in the visible-NIR and MIR) were used.

LAI, biomass, and phytomass measurements showed logarithmic relationships with the investigated NIR and red/green-based indices. GreenNDVI showed the highest R² values (0.59, IRS 2003; 0.60, SPOT 2004). Index saturation occurred above approximately 100–150 g m⁻² of biomass (LAI 1.5–2). On the other hand, GR relationships were shown to be linear. MIR-based indices performed better than NIR and red/green-based ones in estimating biophysical variables, with no saturation effect. Biomass showed a linear regression with Canopy Index (MIR/green ratio) and with the Normalised Canopy Index (NCI) calculated as a normalised difference between MIR and green bands (IRS: R² = 0.91 and 0.90, respectively. SPOT: R² = 0.63 and 0.64). Similar correlations could also be found for LAI and phytomass, and GR predictability was shown to be higher than NDVI and GreenNDVI. According to these results obtained in the investigated areas, phytomass, biomass, LAI, and GR are linearly correlated with the investigated MIR band indices and as a result, these parameters could be estimated from the adopted satellite platforms with limited saturation problems.     

高强度钢Domex700MCD焊接性能研究

分析了Domex700MCD焊接性,并通过试验及数据分析表明,在焊接工艺中,采用混合气体保护焊、低合金结构钢焊丝ER69-3,通过控制焊接线能量,运用合理的焊接规范,可获得良好的焊缝机械性能。     

一种低位作业自动焊接方法--CO2焊与点焊在客车车身制造中的新运用

本文通过介绍一种客车顶盖蒙皮、顶骨架低位作业自动焊接方法,综合CO2气体保护焊和单面双点电阻焊,找出影响期焊接质量的原因及解决方法,以充分发挥其焊接变形小、焊接强度高、节能、高效的特点.     

自由返回轨道的P平面参数快速设计方法

针对自由返回轨道求解过程中地心轨道类型变化造成的B平面参数方法计算失败问题,提出一种基于P平面参数的自由返回轨道快速设计方法。首先,基于轨道半通径参数的普适性,给出了不同轨道类型的P平面参数定义,建立了以P平面参数为求解目标量的自由返回轨道求解模型。其次,给出了基于P平面参数的自由返回轨道快速设计方法,在构建的瞬时地月惯性系下,以平面双二体自由返回轨道作为初值,实现了高精度力模型下的自由返回轨道快速求解。对8种构型自由返回轨道的设计结果表明,P平面参数具有类似于B平面参数的大收敛域,且有效解决了轨道类型变化对计算的影响,可直接应用于中国后续月球探测任务轨道设计。     

结合损伤力学与有限元方法预估铆接结构疲劳寿命

利用飞机铆接试验件疲劳试验数据,结合损伤力学与有限元方法,通过MATLAB调用ABAQUS进行损伤演化方程参数的遗传优化反演。将反演得到的损伤演化方程用于飞机结构疲劳寿命预估中,对机翼蒙皮锪窝形式的铆接结构进行了寿命计算和分析,并与试验数据作对比,证明了方法的可行性。     

基于GA-ELM的飞行载荷参数识别

针对用复杂飞行数据识别飞行载荷时的精度低、速度慢等问题,提出一种结合遗传算法(GA)和极限学习机(ELM)的GA-ELM模型。该模型使用ELM神经网络作为计算核心,用遗传算法产生ELM网络输入层到隐含层的权值矩阵和隐含层偏移量;用GA-ELM模型对飞行数据进行识别,并与BP神经网络和原始ELM神经网络的识别结果进行对比。结果表明:GA-ELM模型是一种有效且高精度的飞行载荷参数识别方法。