一种电液伺服系统非线性补偿方法

分析了一类电液伺服阀的中立位非线性特征及其对电液伺服系统的影响,提出了一种非线性补偿方法。根据电液伺服阀的非线性特性,推导出补偿方法的函数并且进行计算,结合传统的PID控制获得具有非线性特征的补偿控制器。以某型电液伺服阀和液压缸组成的电液伺服系统为例,进行仿真与分析。仿真结果表明提出的方法具有较好的补偿作用,能够减少电液伺服阀非线性对电液伺服系统的影响。     

超声检漏方法及应用研究

超声检漏法是一种新型可快速定位漏点的无损检测方法。文章对泄漏超声进行了理论分析,说明了方向角、检测距离等信号检出影响因素,建立了真空系统泄漏CFD模型,进行参数计算,并进行了真空系统泄漏超声检测试验和阀门内漏超声检测试验,总结出超声检漏试验方法,并初步得到声信号与泄漏量间的函数关系。     

力反馈式电液伺服阀衔铁组件力学模型

电液伺服阀衔铁组件是连接电-机械转换器和液压放大器的柔性构件,其刚度是影响伺服阀动静态特性的重要因素。针对衔铁组件精密零部件刚度的精确分析理论欠缺的问题,将衔铁组件等效为变截面弹性组合梁结构,考虑剪力对结构变形的影响,建立了基于能量守恒原理的衔铁组件柔度矩阵静力学解析模型。进一步,提出了弹簧管、反馈杆和挡板刚度以及组件综合刚度的高精度计算方法。并作了弹簧管刚度测量和反馈杆柔度测量,理论计算结果与测量结果吻合。所建立的衔铁组件柔度矩阵模型及刚度计算式可为衔铁组件柔性构件匹配设计和精密零件刚度标定提供依据。     

热变形纳米晶永磁环自锁阀锁闭特性研究

为了减轻宇航推进系统用自锁阀的重量,采用理论、数值仿真和试验相结合的方法对永磁环材料进行了研究。研究结果表明,和传统材料相比,新型永磁材料在性能上更优,装上新型永磁材料的自锁阀的锁闭特性有很大程度的优化,而且自锁阀的体积更小、重量更轻。     

电磁阀磁路结构对动作寿命的影响

针对某发动机电磁阀寿命故障问题,分析了电磁阀衔铁卡滞的原因,确定了由于衔铁在壳体部件腔体内上下受力不均匀,产生了扭转力矩,导致在运动过程中的局部剧烈摩擦是故障的根本原因,基于此,提出了电磁阀的改进方案,验证结果表明改进磁路结构有效解决了寿命失效问题。     

真空差压铸造微电脑控制系统的硬件设计

介绍了微电脑真空差压铸造控制系统的组成及工作原理,设计了压力检测电路、调节阀控制电路和串行通信接口电路,同时说明了系统的调试,并给出了实验结论。结果表明,该系统的硬件电路设计合理,运行情况良好,并达到了设计指标。     

高空通风活门内流场特性数值模拟和试验验证

为准确掌握大通风量条件下高空通风活门工作特性,以高空通风活门为研究对象开展流场特性数值仿真分析技术研 究,对不同膜盒间隙的高空通风活门内部流场进行对比分析,获得了不同入口质量流量条件下高空通风活门的压降特性曲线。结 合滑油系统附件试验器改造,利用小量程与大量程体积流量计组合形式实现纯空气体积流量的测量,开展了高空通风活门压降试 验,并将试验结果与数值仿真分析结果进行对比验证。结果表明：仿真分析结果与试验结果吻合较好,流场特性仿真分析方法可 用于高空通风活门压降特性预测,现有高空通风活门在不同膜盒间隙下内流场特性相似,其压降主要集中于膜盒间隙处,改善膜 盒间隙处结构,可有效降低压降。     

Refined modeling and experimental verification of a torque motor for an electro-hydraulic servo valve

The Permanent Magnet Torque Motor (PMTM) is the key electro-mechanical conversion device in an Electro-Hydraulic Servo Valve (EHSV). In this work, a refined model of a PMTM is developed, considering the non-working air-gaps between the upper or lower yoke and the armature, the fringing effect at the limiting holes, and the nonlinear permeability of soft magnetic material. Based on the refined model, the influences of various factors on the calculation accuracy of the magnetic flux at the pole surfaces of the armature and the output torque are investigated. For verifying the validity of the refined model, a Finite Element Analysis (FEA) of the PMTM is conducted, and a test platform is constructed. Compared with existing models, the refined model can better reveal the intrinsic mechanism of the PMTM, and its calculations are more consistent with the FEA results. The experimental results of the armature deflection displacement show that the refined model can accurately describe the output characteristics of the PMTM.     

基于空基平台的激光通信技术研究和展望

深低温阀门多为常温设计，低温服役。宽温域引起的结构变形将诱发阀门导向卡滞、密封泄漏等安全问题。采用有限元分析方法获取阀门导向副配合部位变形量，提出迭代镜像补偿方法解决深低温服役的阀门导向副变形超差问题。经分析，在深低温工况下阀门配合间隙均超出设计允许值，导向行程最大时配合间隙减小17.95%至16.41 μm；补偿后导向副配合间隙变形量控制在1 μm内，满足深低温工况下阀门形状设计要求，验证了迭代镜像补偿方法的有效性。     

Pneumatic pressure control based on improved NMPC and its application to aeroengine surge simulation

In the semi-physical simulation of aeroengines, using the pneumatic pressure servo control technology to provide realistic pneumatic excitation to the sensors and electronic controller can improve the confidence of the simulation and reduce the test cost and risk. However, the existing methods could not satisfy the precise simulation of large-amplitude and high-frequency pulsating pressure during aeroengine surge. In this paper, a pneumatic pressure control system with asymmetric groups of the High-Speed on–off Valve (HSV) is designed, and an Improved Nonlinear Model Predictive Control (INMPC) method is proposed. First, the volumetric flow characteristics of HSV are tested and analyzed with Pulse Width Modulation (PWM) signal input. Then, a simplified HSV model with the volume flow characteristic correction is developed. Based on these, an integrated model for the whole system is further established and used as the prediction model in INMPC. To improve the computational speed of the rolling optimization process, the mapping scheme from control signal to PWM duty cycle of HSVs and the objective function with exterior penalty function are designed. Finally, the random step, sinusoidal and real engine surge data are set as the reference pressure in multiple comparative experiments to verify the effectiveness of the pressure tracking system.