鸟撞飞机风档非线性数值分析

采用非线性有限元法,基于ABAQUS/Explicit软件平台及内嵌的材料用户定义子程序(VUMAT),建立了鸟撞飞机风挡的力学分析模型.比较了有限元模型中玻璃骨架、弧框和橡胶垫片对风挡动响应分析结果的影响,并与全尺寸风挡鸟撞试验数据进行了对比.对比结果表明,考虑了玻璃骨架、弧框和橡胶垫片的有限元模型所计算得到的位移、应变曲线与试验实测曲线的一致性有了改善.最后,探讨了玻璃骨架、橡胶垫片的厚度和弹性模量对风挡抗鸟撞能力的影响规律,为风挡的抗鸟撞设计及改型提供参考.     

带孔复合材料层板动态拉伸破坏的应变率效应

采用三维Hashin准则作为纤维束损伤判据,根据材料不同损伤模式制定相应的材料性能退化方案,并考虑应变率效应对材料的强度性能进行修正,建立含孔复合材料层合板的渐进损伤分析模型,模拟材料在不同应变率下的损伤破坏过程。通过动态拉伸试验,获得材料在不同应变率下的载荷-位移关系及孔边不同位置的时间-应变关系,讨论了应变率对材料拉伸性能的影响及试件孔边的应力集中情况。有限元分析结果与试验数据相一致,证明了本文所提出分析模型的正确性和有效性。     

喷丸处理对铝锂合金激光焊接结构性能的影响

为解决铝锂合金焊后性能弱化问题,推进双激光束双侧同步焊接工艺在国产民用飞机壁板制造中的应用,研究了焊后喷丸、固溶时效热处理+喷丸处理两种共3组焊后强化工艺,通过静力拉伸、疲劳及表面应力状态测试分析,评估强化效果,探讨强化机制。结果显示:纯喷丸强化可显著提高疲劳性能,其中0.20mmN喷丸后细节额定疲劳强度截止值DFRcutoff较焊态提高27.8%,但静力拉伸性能与焊态相差不大;0.36mmN喷丸后DFRcutoff提高了118.5%,但抗拉性能明显下降;热处理+喷丸的组合强化工艺对静力拉伸及疲劳性能均有明显提升,抗拉强度较焊态提高32%,DFRcutoff较焊态提高21.9%,综合性能较好。     

Influence of longitudinal-torsional ultrasonic-assisted vibration on micro-hole drilling Ti-6Al-4V

As Ti-6Al-4V is a typical hard to machine material, especially in micro drilling aviation parts, chip breaking difficulty is of increasing interest to explore its further development. In this study, Longitudinal-Torsional Ultrasonic Assisted Drilling (LTUAD) was employed to machine Ti-6Al-4V, and its feasibility was evaluated by comparing with Conventional Drilling (CD). By combining periodical characteristics and vibration models (the separated or the unseparated ultrasonic elliptical vibration), the influence of ultrasonic frequency on the intersection characteristics of trajectories were analyzed. And the intersection characteristics were divided into four categories: even periodicity, odd periodicity, non-odd and even periodicity and composite periodicity, indicating different capability for chip breaking. By applying the longitudinal-torsional compound vibration horn, the micro-hole drilling experiment was carried out on machining center. The chip morphology, the thrust force, and the burr height were discussed. Experimental results showed that the morphology of chips presented as smaller and more fragmentary ones in LTUAD compared with continuous helical conical ones and fold-shaped ones in CD. Compared with CD, the average values of the thrust force in LTUAD reduced by 1.98% to 24.9%. According to the burr around the hole exit in both LTUAD and CD, the height of the latter was greatly affected by the drilling parameters. And the burr around the exit of the hole were distributed rather evenly with smaller extension in LTUAD. Consequently, the LTUAD employed in micro-hole drilling was effective.     

空间碎片撞击卫星影响分析及验证

近年来,空间碎片环境日益复杂严峻,对卫星在轨飞行构成严重威胁,发生碰撞风险大幅增加。针对低轨卫星遭受空间碎片撞击问题,分析了撞击产生的二次碎片云损伤机理,提出了利用遥测数据评估撞击产生的影响,分析撞击信息的流程,设计了相应地面验证实验。结果表明:碎片云引发二次损伤为空间碎片撞击卫星主要损伤形式。碎片云可导致多层隔热材料(MLI)发生破损甚至严重撕裂、外翻,同时引起供电线缆损伤、导线被击断。破损的供电电缆,通过大电流后发生断路的可能性急剧提升,对卫星危害巨大。     

直升机机内PWM照明调光系统产生音频干扰问题的研究

在直升机机内照明调光领域，国外军机已广泛采用脉冲宽度调制（PWM）调光方式。PWM调光方式相比传统线性调光方式具有以下明显优点：效率高，调光范围宽，功耗小，带载能力强，附加损耗小等。但PWM调光系统的不足是电磁辐射，尤其会对机内通话系统产生音频干扰，在机通耳机中会出现明显干扰声，影响机内通话质量。本方案能有效抑制PWM...     

空投舱体着陆冲击仿真与分析

针对空投物资方式中物资的安全着陆问题,采用舱体结构对空投救生装备进行缓冲保护.本文在对舱体空投问题进行了力学分析的基础上,采用显式非线性动力学分析有限元软件ANSYS/LS-DYNA对空投舱体着陆冲击进行模拟计算,根据仿真计算所得的舱体在冲击过程中的动态响应,来确定舱体结构设计方案的可行性,体现了设计的先进性.     

大型弹簧电镀锌工艺优化

采用扫描电镜(SEM)研究了发蓝、超声波酸洗前处理工艺对大型弹簧零件表面残余氧化皮的去除效果以及这两种前处理工艺对镀锌层的结合力与抗腐蚀性能的影响。结果表明,采用适当的发蓝、超声波酸洗等前处理工艺,能够有效去除零件表面顽固的残余氧化皮,较大幅度地提高镀锌层与金属基体的结合力,并提高镀锌层的抗腐蚀性能。     

Comparison of fragments created by low- and hyper-velocity impacts

This paper summarizes two new satellite impact experiments. The objective of the experiments was to investigate the outcome of low- and hyper-velocity impacts on two identical target satellites. The first experiment was performed at a low-velocity of 1.5 km/s using a 40-g aluminum alloy sphere. The second experiment was performed at a hyper-velocity of 4.4 km/s using a 4-g aluminum alloy sphere. The target satellites were 15 cm × 15 cm × 15 cm in size and 800 g in mass. The ratios of impact energy to target mass for the two experiments were approximately the same. The target satellites were completely fragmented in both experiments, although there were some differences in the characteristics of the fragments. The projectile of the low-velocity impact experiment was partially fragmented while the projectile of the hyper-velocity impact experiment was completely fragmented beyond recognition. To date, approximately 1500 fragments from each impact experiment have been collected for detailed analysis. Each piece has been weighed, measured, and analyzed based on the analytic method used in the NASA Standard Breakup Model (2000 revision). These fragments account for about 95% of the target mass for both impact experiments. Preliminary analysis results will be presented in this paper.     

复合材料蜂窝夹芯板低速冲击损伤扩展特性

进行了碳纤维增强复合材料蜂窝夹芯板低速冲击试验及冲击后面内单向压缩试验,并采用解析解方法对含低速冲击损伤的复合材料蜂窝夹芯板在面内单向压载作用下的损伤扩展过程进行了预测与分析,分析结果与试验结果吻合较好.研究进一步扩展了解析解模型,使之能够预测和分析在面内双向拉压载荷作用下含低速冲击损伤的复合材料蜂窝夹芯结构的损伤扩展特性.分析结果表明,施加面内横向拉伸载荷会延迟复合材料蜂窝夹芯结构在面内纵向压载作用下低速冲击损伤扩展过程,从而提升结构在纵向的残余压缩强度.