高效砂轮的在线检测

硬质氮化硼磨料在很多加工场合可经济地代替常用的金刚砂，碳化硅等磨料，在加工过程中可显著提高生产率。但如何高效获得周转和平面理想的磨削结果，本文叙述的测量砂轮径跳的方法可达到其目的。     

Al2O3陶瓷蠕动进给超声磨削特性试验研究

在改装成的超声磨削机床上进行了陶瓷超声磨削与普通磨削的对比试验,以揭示蠕动进给超声磨削加工的磨削特性及其材料去除机理。结果表明:当超声振动方向与磨削进给方向相同时,超声振动所引起的抛磨作用非常显著,超声磨削的表面粗糙度比机械磨削的低;Al2O3陶瓷在一般条件下超声磨削的去除方式仍属于脆性断裂,以晶粒粉碎、穿晶断裂为主,但伴随有沿晶断裂、弹性划擦、塑性流动等现象。     

光学非球面超精密磨削质量控制技术研究

对光学非球面超精密磨削技术和表面加工质量控制技术进行了理论分析和实验研究。通过对MSG-325金刚石超精密车床的技术改造，可以对各种光学表面进行超精密磨削加工，尤其适合于光学非球面的超精密加工，在较短时间直接达到光学零件的表面质量要求。采用改造的磨削系统，加工出左端为抛物面，右端为双曲面的微晶玻璃内非球面，加工表面粗糙度Ra3nm。     

模具复磨磨削裂纹的探讨

本文较全面地分析了模具复磨时磨削裂纹产生的原因和防止模具复磨时产生裂纹的措施，在实际中对提高模具的使用寿命、降低生产成本具有指导意义。     

平面前刀面的模具铣刀齿槽磨削成形的研究

本文提出了一种直接磨削出具有平面曲线刀刃、平面前刀面及刃带宽度等于零的模具铣刀齿槽的原理与方法.文中,首先阐述了该种铣刀的刀刃形式与齿背线的特点,然后详细研究了磨削系统应具备的砂轮相对于刀具的安装和运动形式以及运动维数,依据啮合原理和微分几何的基本知识,严格地导出了磨削系统中各运动参数之间满足的函数关系,最后设计并制造了一套专门的试验装置,它和改装后的工具磨床配套,进行磨齿加工。磨齿试验验证了本文分析的正确性。     

Grindability and Surface Integrity of Cast Nickel-based Superalloy in Creep Feed Grinding with Brazed CBN Abrasive Wheels

The technique of creep feed grinding is most suitable for geometrical shaping, and therefore has been expected to improve effectively material removal rate and surface quality of components with complex profile. This article studies experimentally the effects of process parameters (i.e. wheel speed, workpiece speed and depth of cut) on the grindability and surface integrity of cast nickel-based superalloys, i.e. K424, during creep feed grinding with brazed cubic boron nitride (CBN) abrasive wheels. Some important factors, such as grinding force and temperature, specific grinding energy, size stability, surface topography, microhardness and microstructure alteration of the sub-surface, residual stresses, are investigated in detail. The results show that during creep feed grinding with brazed CBN wheels, low grinding temperature at about 100 °C is obtained though the specific grinding energy of nickel-based superalloys is high up to 200-300 J/mm³. A combination of wheel speed 22.5 m/s, workpiece speed 0.1 m/min, depth of cut 0.2 mm accomplishes the straight grooves with the expected dimensional accuracy. Moreover, the compressive residual stresses are formed in the burn-free and crack-free ground surface.     

新型超精密平面磨削微量进给装置的研制及其特性研究

介绍了一种用于超精密平面磨削的新型微量进给装置并对其静、动态特性及控制方法进行了研究。实验结果表明：该装置的位移分辨率为１０ｎｍ，重复精度可达００５μｍ。采用“速度前馈＋ＰＩＤ”控制方法后，系统动态特性得到显著提高。     

MQL切削的现状和发展

简介了MQL切削的现状及发展趋势。     

砂轮形貌的激光功率谱特性及其检测

阐述了砂轮形貌的理论功率谱图象、实际功率谱图象及其功率谱特性，获得了砂轮形貌的特征参数与激光功率图象的对应关系。根据上述的理论分析，设计了激光功率谱法检测砂轮形貌的采样原理及检测装置。采用时，将砂轮一圈划分为２５６个等分点，每一点均进行功率谱型的采样；为检测方便，在对称的功率谱图象一侧采集８个点的光强，共获得由８个数据组成的２５６个离散功率谱型。通过对离散功率谱型的计算自理最后由检测装置打印出砂轮     

Vibration coupling effects and machining behavior of ultrasonic vibration plate device for creep-feed grinding of Inconel 718 nickel-based superalloy

Ultrasonic vibration-assisted grinding(UVAG) is an effective and promising method for machining of hard-to-cut materials. This article proposed an ultrasonic vibration plate device enabling the longitudinal full-wave and transverse half-wave(L2T1) vibration mode for UVAG.The characteristics of two-dimensional coupled vibration in different directions were analyzed on the basis of apparent elastic method and finite element method. Furthermore, a correction factor was applied to correct the freque...