Investigation on the interface damage in drilling low-stiffness CFRP/Ti stacks

Carbon fiber reinforced plastic and titanium alloy (CFRP/Ti) stacks have been widely used as aerospace structures because of their excellent combination of physical properties. Interface damage caused by interface gaps, significantly different from that of metal/metal stacks, is a common problem in the through-hole drilling of CFRP/Ti stacks with low stiffness. In this study, a force–deformation coupling model was developed to further examine the formation mechanism and the control method of interface damage. Firstly, the coupling model was built considering the interaction between the thrust force and the deformation. To solve this model, a numerical method was proposed in which specific cutting coefficients were calibrated using only the thrust force of rigid stacks. Secondly, drilling experiments were performed with different feed rates and bending stiffness. Experimental results indicate that interface damage mainly includes interlayer chips and surface damage of CFRP layers. The surface damage, which is irreparable, is caused by the rotary extension of metal chips along the interlayer gap. Thirdly, variations of the interface gap were calculated with the coupling model that had been verified by measured thrust forces. The damage area was found to have a linear dependence relation with the interlayer gap. However, in conditions of large gap sizes, the interface damage areas increased with the interlayer gap at high feed rates, while decreasing slightly at low feed rates. This phenomenon was satisfactorily explained by the presented model. Finally, a method was proposed to determine the appropriate pressure exceeding which no interlayer damage will occur. Additional drilling experiments proved the method effective. This study leads to further understanding of the forming mechanism of interlayer damage and of selecting appropriate parameters in drilling low-stiffness composite/metal stacks.     

湍流模型源项的数值处理方法对计算结果的影响研究

涡粘性湍流模型广泛应用于各种工程湍流问题的计算。对于大多数湍流模型,在湍流控制方程的右端会出现源项,其刚性给数值计算带来很大的影响。从源项的物理意义出发分析了源项导致求解困难的原因,并在通用的求解湍流模型方程的点隐法基础上,以源项弱刚性的S-A湍流模型和源项强刚性的k-ωSST湍流模型为例,论述了生成项和耗散项之间的平衡关系对数值模拟的重要意义,给出了针对不同源项的具体处理方法。对RAE2882翼型跨声速流动算例的模拟结果表明,这些处理方法有效的提高了控制方程组的计算稳定性。     

Classification of solar wind structures and intense geomagnetic storm alarms with self-organizing maps

Intense geomagnetic storms (D_st < −100 nT) usually occur when a large interplanetary duskward-electric field (with Ey > 5 mV m⁻¹) lasts for more than 3 h. In this article, a self-organizing map (SOM) neural network is used to recognize different patterns in the temporal variation of hourly averaged Ey data and to predict intense storms. The input parameters of SOM are the hourly averaged Ey data over 3 h. The output layer of the SOM has a total of 400 neurons. The hourly Ey data are calculated from solar wind data, which are provided by NSSDC OMNIWeb and ACE spacecraft and contain information on 143 intense storms and a fair number of moderate storms, weak storms and quiet periods between September 3, 1966 and June 30, 2002. Our results show that SOM is able to classify solar wind structures and therefore to give timely intense storm alarms. In our SOM, 21 neurons out of 400 are identified to be closely associated with the intense storms and they successfully predict 134 intense storms out of the 143 ones selected. In particular, there are 14 neurons for which, if one or more of them are present, the occurrence probability of intense storms is about 90%. In addition, several of these 14 neurons can predict big magnetic storm (D_st  −180 nT). In summary, our method achieves high accuracy in predicting intense geomagnetic storms and could be applied in space environment prediction.     

EXPERIMENTAL STUDY OF TURBULENT WINGBODY JUNCTION AND WAKE FLOW

ＥＸＰＥＲＩＭＥＮＴＡＬ　ＳＴＵＤＹ　ＯＦ　ＴＵＲＢＵＬＥＮＴ　ＷＩＮＧＢＯＤＹ　ＪＵＮＣＴＩＯＮ　ＡＮＤ　ＷＡＫＥＦＬＯＷＫａｎｇＨｏｎｇｗｅｎ；ＦａｎＭｅｎｇ；ＷｅｉＺｈｏｎｇｌｅｉ（ＤｅｐａｒｔｍｅｎｔｏｆＭｅｃｈａｎｉｃｓ，ＰｅｋｉｎｇＵｎｉ...     

西工大低湍流度风洞的变湍流度技术

西工大低湍流度风洞实现宽范围变湍流度能力的技术途径：适当的变湍流度格栅位置；宽范围变化的变湍流度格栅结构尺寸；恰当处理好变湍流度格栅装置与风洞试验段上游气动轮廓的干扰问题。文中给出了变湍流度时对功率损失的影响及该风洞的变湍流度能力，综述了变湍流度时对部分试验结果影响的规律性。     

湍流边界层的湍流参数测量和研究

利用DANTEC三维激光多普勒测速仪对水槽壁面边界层的湍流参数进行了测量和分析，并与经典实验曲线做了比较。同时就摩擦速度的计算与涡粘系数的分布曲线展开了讨论。     

封严篦齿结构特性的数值分析和实验研究

对发动机中封严篦齿进行了相关齿形的变化 ,建立了 8种封严结构模型 ,运用 RNG k～ ε湍流模型、非结构化网格和 SIMPLE算法来模拟封严篦齿流动问题。探讨了篦齿前后压比与泄漏系数的变化关系 ,系统分析了齿形结构的微小变化对封严效果的影响。筛选出一种齿形进行实验研究 ,计算与实验变化规律一致 ,误差为1 0 .87%。通过对篦齿模型不同倾角的数值模拟 ,发现当篦齿朝气流倾斜一定角度时 ,有利于封严 ,考虑工艺性以及封严效果的综合因素 ,倾角选择在 60°左右较为合理。研究结果表明 :齿腔大小和齿腔形状是决定篦齿封严效果的重要因素。     

低湍流度风洞中的斜置翼三维边界层测量试验研究

在西工大低湍流度风洞中，于不同后掠角和湍流度下，以４５°单丝热线探头，在斜置翼上测量三维边界层速度型并计算特征参数的情况表明：横流影响的规律性明显，三维速度型扭曲相当复杂；后掠角和湍流度增大时，速度型和厚度的发展、不同层次的流线偏移和特征参数的变化受横流影响更为明显。     

定/变热线过热比跨超声速流场湍流度测量

开展了基于定、变热线过热比方法测量跨超声速流场湍流度的比较研究,以满足高速飞行器与发动机的跨超声速风洞高精度实验需求。在1.2 m暂冲式跨超声速风洞上,采用定过热比、变二过热比和变八过热比等三种热线测量方法,完成了马赫数为0.30~4.25的跨超声速流场湍流度测量研究。测量结果表明：变八过热比测量精度最高,实测湍流度的蒙特卡洛模拟不确定度为0.001%~0.033%;定过热比方法与变二过热比方法可实现更快速的测量,在马赫数为0.40~2.00范围内与变八过热比测量湍流度均值偏差约9%~18%。研究结果对跨超声速流场湍流度校测、飞行器实验鉴定和数值计算具有实际助益。     

智能结构有限元模型的建立及静态形状控制

本文建立了含有分布压电传感元件和执行元件的板结构的有限元模型，提出了一种新的具有电自由度板弯曲单元，用于分析含有分布传感元件和执行元件的板结构。以此为基础，提出了智能结构静态形状控制的一般方法，即被动控制方法和主动控制方法。最后，提供了两个数值示例，说明本文提出的方法的应用。