双级涡流器环形燃烧室整体流场数值模拟

在任意曲线坐标系下对包括扩压器、双级涡流器及火焰筒在内的环形燃烧室三维两相燃烧整体流场进行数值模拟。由于环形燃烧室形状复杂,采用偏微分方程法与整体分区结合法生成环形燃烧室整体网格。所用的数学模型有:k-ε紊流模型、EBU-Arrhenius紊流燃烧模型、六通量热辐射模型以及颗粒群轨道模型等。在非交错网格系下,气相采用SIMPLE算法求解,液相采用PSIC算法求解。数值分析不同燃烧室进口气流参数以及涡流器几何尺寸对燃烧室流场的影响,并将计算结果与实验数据进行了比较。结果表明本文的计算方法合理性可用于环形燃烧室的研制与优化设计。     

Unequal-thickness billet optimization in transitional region during isothermal local loading forming of Ti-alloy rib-web component using response surface method

Avoiding the folding defect and improving the die filling capability in the transitional region are desired in isothermal local loading forming of a large-scale Ti-alloy rib-web component (LTRC). To achieve a high-precision LTRC, the folding evolution and die filling process in the transitional region were investigated by 3D finite element simulation and experiment using an equal-thickness billet (ETB). It is found that the initial volume distribution in the second-loading region can greatly affect the amount of material transferred into the first-loading region during the second-loading step, and thus lead to the folding defect. Besides, an improper initial volume distribution results in non-concurrent die filling in the cavities of ribs after the second-loading step, and then causes die underfilling. To this end, an unequal-thickness billet (UTB) was employed with the initial volume distribution optimized by the response surface method (RSM). For a certain eigenstructure, the critical value of the percentage of transferred material determined by the ETB was taken as a constraint condition for avoiding the folding defect in the UTB optimization process, and the die underfilling rate was considered as the optimization objective. Then, based on the RSM models of the percentage of transferred material and the die underfilling rate, non-folding parameter combinations and optimum die filling were achieved. Lastly, an optimized UTB was obtained and verified by the simulation and experiment.     

Cross-sectional deformation of H96 brass double-ridged rectangular tube in rotary draw bending process with different yield criteria

Different yield criterion has great difference in predicting the deformation of tube with different material. In order to improve the prediction accuracy of the cross-sectional deformation of the double-ridged rectangular tube (DRRT) during rotary draw bending (RDB) process, Mises isotropic yield criterion, Hill’48 and Barlat/Lian anisotropic yield criteria commonly used in practical engineering are introduced to simulate RDB of DRRT. The inverse method combining uniaxial tensile test of whole tube and response surface methodology was proposed to identify the parameters of Hill’48 and Barlat/Lian yield criteria of small-sized H96 brass extrusion DRRT as well. Then based on ABAQUS/Explicit platform, the FE models of RDB process of DRRT considering Mises, Hill’48 and Barlat/Lian yield criteria were built. The results show that: The variation trend of cross-sectional deformation ratio is same when using different yield criteria. The cross-sectional deformation ratio by using Mises yield criterion is close to that by using Hill’48 yield criterion. However, there is a quite difference between by using Barlat/Lian yield criterion and by using Mises or Hill’48 yield criteria. The prediction values of cross-sectional height deformation by using three yield criteria all underestimate the experiment ones, and the prediction values of cross-sectional width deformation overestimate the experiment ones. By comparing the simulation results of cross-sectional deformation of the DRRT with different yield criteria and experiment ones, Barlat/Lian yield criterion is found to be suitable for describing the RDB process of DRRT.     

基于PID算法的磁选态铯束管C场的优化

介绍了磁选态铯束管的C场优化方法，通过自研的磁选态铯束管测试系统为铯束管提供必要的测试环境，设计不同的PID控制算法对铯束管的C场进行优化与分析，最终得到了合理的优化参数。通过对多只铯束管进行优化，将铯束管的（0~0）峰与±1峰的频率差控制在了42820kHz±20Hz范围之内，并与已有的铯束管测试平台优化结果进行比对，最优C场电流误差不超过002mA，验证了优化结果的正确性。     

6061铝合金超薄壁弯管制造工艺及组织性能研究

通过单向拉伸试验建立了材料的本构方程,对6061铝合金板材半片拉深成形过程进行了有限元模拟,研究了摩擦系数与压边力对拉深成形结果的影响规律模拟结果表明:拉深成形时,应采用较大的压边力和较小的摩擦系数,以避免外管的外弧处易出现明显的起皱缺陷;基于模拟结果,进行了6061铝合金Φ202mm×1mm弯管半片拉深成形;最后对半片焊接后的超薄壁弯管进行了耐压爆破试验及关键部位微观组织分析.     

激光快速成形Inconel 718拉伸性能和ANSYS模拟分析研究

采用激光快速成形技术制成Inconel718材料，对其拉伸性能和微观组织进行分析。结果表明，其拉伸性能和微观组织均具有各向异性。采用ANSYS分析软件得出试样拉伸应力分布图，通过模拟数据与试验数据对比，两者应力-应变曲线得到很好吻合，为Inconel718材料复杂机械构件在研制阶段通过有限元分析提供设计依据。     

A toolpath strategy for improving geometric accuracy in double-sided incremental sheet forming

The double-sided incremental forming (DSIF) improved the process flexibility compared to other incremental sheet forming (ISF) processes. Despite the flexible nature, it faces the challenge of low geometric precision like ISF variants. In this work, two strategies are used to overcome this. First, a novel method is employed to determine the optimal support tool location for improving geometric precision. In this method, the toolpath oriented the tools to each other systematically in the circumferential direction. Besides, it squeezed the sheet by the same amount at the point of interest. The impacts of various support tool positions in the circumferential direction are evaluated for geometric precision. The results demonstrate that the support tool should support the master tool within 10° to its local normal in the circumferential direction to improve the geometric accuracy. Second, a two-stage process reduced the geometric error of the part by incrementally accommodating the springback error by artificially increasing the step size for the second stage. With the optimal support tool position and two-stage DSIF, the geometric precision of the part has improved significantly. The proposed method is compared to the best DSIF toolpath strategies for geometric accuracy, surface roughness, forming time, and sheet thickness fluctuations using grey relational analysis (GRA). It outperforms the other toolpath strategies including single-stage DSIF, accumulative double-sided incremental forming (ADSIF), and two-stage mixed double sided incremental forming (MDSIF). Our approach can improve geometric precision in complex parts by successfully employing the support tool and managing the springback incrementally.     

Frictional resistance of supercritical pressure RP-3 flowing in a vertically downward tube at constant heat fluxes

Based on the demands of compact heat exchangers and micro cooling channels applied for aviation thermal protection, the flow resistance characteristics of aviation kerosene RP-3 were experimentally studied in a vertically downward circular miniature tube with an inner diameter of 1.86 mm at supercritical pressures and constant heat fluxes. A long and short tube method was used to accurately calculate the frictional pressure drop, and experimental conditions are supercritical pressures of 4 MPa, mass flow rates of 2–4 g/s (i.e., mass fluxes of 736–1472 kg/(m²?s)), heat fluxes of 100–500 kW/m², and inlet temperatures of 373–673 K. Results show that the sharp variations of thermophysical properties, especially density, have significant influences on frictional resistances. Generally, the frictional pressure drop and the friction factor increase with increasing inlet temperatures, and this trend speeds up in the relatively high-temperature region. However, the friction factor has a sudden decline when the fuel outlet temperature exceeds the pseudo-critical temperature. The frictional pressure drop and the friction factor basically remain unchanged with increasing heat flux when the inlet temperature is relatively low, but increase quickly when the inlet temperature is relatively high. Besides, a larger mass flux yields a higher pressure drop but does not necessarily yield a higher friction factor. Finally, an empirical friction factor correlation is proposed and shows better predictive performance than those of previous models.     

Effects of geometrical parameters on wrinkling of thin-walled rectangular aluminum alloy wave-guide tubes in rotary-draw bending

Inner flange and side wrinkling often occur in rotary-draw bending process of rectangular aluminum alloy wave-guide tubes, and the distribution and magnitude of wrinkling is related to geometrical parameters of the tubes. In order to study the effects of geometrical parameters on wrinkling of rectangular wave-guide tubes, a 3D-FE model for rotary-draw bending processes of thin-walled rectangular aluminum alloy wave-guide tubes was built based on the platform of ABA-QUS/Explicit, and its reliability was validated by experiments. Simulation and analysis of the influence laws of geometrical parameters on the wave heights of inner flange and side wrinkling were then carried out. The results show that inner flange wrinkling is the main wrinkling way to rectan- gular wave-guide tubes in rotary-draw bending processes, but side wrinkling cannot be neglected because side wrinkling is 2/3 of inner flange wrinkling when b and h are smaller. Inner flange and side wrinkling increase with increasing b and h; the influence of b on side wrinkling is larger than that of h, while both b and h affect inner flange wrinkling greatly. Inner flange and side wrinkling decrease with increasing R/h; the influence of h on inner flange and side wrinkling is larger than that of R.     

摇摆对水平管内单相水阻力特性的影响分析

对摇摆状态下25mm和34.5mm管径水平管内单相水阻力特性进行了实验研究,通过实验发现,摇摆状态下单相水摩擦压降有明显的周期性,并与摇摆周期相同。雷诺数降低、摇摆振幅增加以及管径增加都会使摩擦压降增加。通过对摇摆周期、摇摆幅度、雷诺数和管径等影响因素的分析,给出了摇摆状态下单相水摩擦系数的计算公式。计算结果表明,得到的摩擦压降满足摇摆条件周期波动的特点,计算结果与实验结果符合较好。