片切磨削方法构造的自由曲面磨削支持系统

以操作者高效准确操作数控磨削中心为目的,开发了自由曲面磨削支持系统,进行了基于球头磨具的磨削中心基础研究。讨论了获得高精度曲面的加工要点,并提出了片切磨削方法。     

TiAl合金基本物性的第一原理计算与比较

采用第一原理赝势平面波方法,计算了L1o型超点阵结构TiAl合金的平衡晶格常数、合金形成能、电子态密度、能带结构及弹性常数,并与实验结果和其它理论计算方法结果作了比较.     

浮空器管材结构连接方式比较及拉伸强度分析

浮空器结构件如吊舱、过渡架及推进支架等多采用金属管材连接。目前,浮空器管材结构连接缺乏使用工况下极限值实测数据,材料及连接方式选择的理论支撑尚有不足。据此,对常用管材的不同连接方式进行比较及断裂分析。研究中铝合金和钛合金管材分别采用螺接及焊接的方式进行连接,测试样品的力学性能并结合仿真分析验证其断裂原因。结果表明:TA1钛合金管材采用焊接连接方式,相对螺接方式连接强度提高 87.9%;6061铝合金管材采用螺接连接方式,相对焊接方式连接强度提高 39.3%。2A12铝合金管材焊接连接强度优于螺接连接强度。同时,分析断裂原因发现,管材形变是影响焊缝连接强度的重要因素;应力集中易发生在管材端部连接处,导致端部焊缝发生断裂;管材形变会使母材断裂时伴有撕裂现象,进一步降低管材的最大连接强度。     

速率模式飞轮姿态控制系统飞轮组合平稳切换方法

对速率模式飞轮姿态控制系统的能控性、稳定性和飞轮组合切换过程进行了研究,揭示了在飞轮组合切换过程中引起卫星姿态抖动的原因,提出了通过对残余角动量进行卸载并将卸载函数同时前馈到系统输入的方法,以保持卫星姿态的稳定度。从理论上证明了可引入残余角动量进行卸载,将卸载函数同时前馈到系统输入,并且不改变原系统的能控性和稳定性。给出了某卫星飞轮切换应用实例,说明了飞轮组合平稳切换方法的有效性。     

非晶合金转子铁心对再制造电机性能的影响

用铁基非晶合金转子铁心替换原电机中的硅钢转子铁心,基于有限元软件Ansoft分析了非晶转子铁心替换对电机性能的影响。与原电机相比,再制造电机的转矩提升了2.6%,效率提高了0.05%,齿槽转矩幅值大幅增加。采用定子斜槽削弱其齿槽转矩,当斜槽精确为一个齿距时,电机的齿槽转矩幅值为0.128 N·m,相比于未采用斜槽时的再制造电机减小了92.36%,相比于原电机减小了38.46%。     

AZ31镁合金板热成形中的屈服和损伤:本构实现与数值分析

为了准确预测各向异性镁合金板的成形质量,将改进的GTN损伤模型与各向异性拉压不对称的CPB06屈服本构耦合,并考虑了屈服面形状随塑性应变累积的变化,得到了考虑本构参数随塑性应变演化的各向异性屈服CPB06-GTN损伤模型。基于该模型,在ABAQUS/Explict中编译得到了相应的VUMAT子程序,采用单个单元进行了单轴拉伸和压缩模拟,并通过与实验一致性对比验证了子程序的正确性。使用子程序不仅能够模拟镁合金的各向异性屈服及其不规则的硬化,同时也能够模拟镁合金的损伤破坏。此外,采用编写的子程序进行了热拉深成形的数值模拟,模拟预测与实验结果对比表明,采用各向异性损伤模型的计算结果能够准确预测镁合金的变形及其损伤破坏,模拟结果与实验数据吻合;采用合适的压边力和成形的温度条件及非等温成形方法能够提高镁合金的成形性。     

模拟打伤/抛修缺口对TC17钛合金叶片振动疲劳性能的影响

研究了无缺口、打伤缺口和3种抛修缺口对TC17钛合金叶片振动疲劳性能的影响。结果表明,无缺口模拟叶片的疲劳寿命最长且寿命分散性最小,打伤缺口模拟叶片的疲劳寿命最短且寿命分散性最大,3种抛修缺口模拟叶片的疲劳寿命介于前两者之间,其中抛修缺口Ⅰ模拟叶片的疲劳寿命最长。无缺口和抛修缺口模拟叶片的疲劳裂纹均起源于叶片根部,打伤缺口模拟叶片的裂纹产生于缺口底部,与有限元模拟计算的最大应力位置吻合。模拟叶片的疲劳断裂区比较平坦,呈半椭圆形貌,疲劳源区主要位于模拟叶片表面的微小损伤处,疲劳扩展区具有典型的疲劳弧线特征,并呈现沿α/β片状组织界面开裂的特征。     

TA12钛合金加力筒体局部异常变色失效分析

针对某航空发动机在试车过程中多次出现加力筒体尾端局部区域异常变色现象,为了分析其故障原因,利用外观检查、材质分析和温色模拟试验等失效分析方法,确定了故障加力筒体变色部位经历了最高850℃左右的超温。为进一步评价故障加力筒体的可靠性,对其基体材料力学性能及组织演变规律开展研究。在TA12钛合金板材空冷状态下,从加热温度与组织及力学性能的关系分析结果表明:其力学性能随加热温度的升高呈先降低再提高的趋势,在800℃左右达到最低值,且力学性能变化趋势与组织形态演变呈明显的对应关系。根据加力筒体故障部位力学性能及可靠性明显降低的试验结果,判断该加力筒体不再适合继续参与服役试车,建议更换该故障件,并对替换件进行监控。     

Performance analysis and application on Ti-6Al-4V of micro-forging system

Micro-forging (MF) is a novel surface modification technology which is capable of smoothening and strengthening the workpiece surface simultaneously. Based on analysis of the mechanism and energy conversion of micro-forging process, an electromagnetically driven micro-forging system is developed. To further grasp the kinetic characteristic of the equipment, a simulation model is established and its accuracy is verified. With the help of simulation and experimental results, we propose an input voltage optimization method, which drives the micro-forging head moving in a uniform and stable way. In this study, the influence of MF on surface integrity of Ti-6Al-4V (TC4) is firstly reported. Experimental results show that MF treatment reduces surface roughness (R_a) and increases micro-hardness by 48% and 11.8% at most, respectively. Besides, a compressive stress layer with an amplitude of −1000 MPa and a depth of 0.8 mm is observed. This study analyzes the performance and reveals the potential of micro-forging technology, which lays a solid foundation for expanding its application in TC4 surface modification.     

Modeling and experiment of grinding wheel axial profiles based on gear hobs

Hobbing is one of the crucial gear manufacturing processes with high precision and high efficiency. In order to improve the accuracy of hobbing and hob relief grinding, more precise grinding wheels are demanded for relief grinding in the production of gear hobs. In this paper, a new and accurate mathematical method for calculating the axial profile of grinding wheel based on the corresponding gear hob to be ground is proposed. Considering that most researches have been conducted to focus on the optimization of hob geometric feature and only can be applied to a specific type of hand of helix and rake angle of gear hobs. The method in this paper can be served as a general algorithm for generating axial profile of grinding wheels on the basis of the spatial envelope theory, the principle of coordinate system transformation, and studies on normal profile of single-tooth. The accuracy of grinding hobs is based on applying the approach in practical manufacturing. Taking two typical different kinds of pre-grinding gear hobs as examples for calculation and experiment, the results of tooth profile errors strengthen the position that the validity and feasibility of this method, it can be employed for gear hob design and grinding processing.