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针对钛合金钣金件冷加工成形精度低、热成形机成形成本高的问题,提出一种采用脉冲电流辅助热压成形工艺。以TC1钛合金U型件为对象,研究了脉冲电流辅助热压成形工艺对钛合金钣金件的缺陷、尺寸精度及力学性能的影响。结果表明,脉冲电流加热可提高成形效率,当脉冲电流密度为9.2A/mm^2,合模速度为15mm/s时,补偿了成形过程的热量损失,使钛合金钣金件保持在良好的成形温度区间,增加其成形极限,得到零件表面质量良好、无裂纹。在成形过程中,随着成形压力、保压时间、模具预热温度的升高,零件的尺寸精度逐渐提高,当成形压力10t、保压时间10s、模具不预热时,零件的尺寸精度即可达到±0.2mm。脉冲电流辅助热压成形后零件的晶粒尺寸比热成形机成形的细小,且力学性能也较好。 相似文献
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AK4-1材料的高筋条壁板条拉伸成型,目前在我国飞机制造业中,不论结构还是材料、工艺成型都是全新的。这一结构及工艺成型研究对发展我国的航空制造业有着重要作用。本文阐述某型机研制中对这一新结构的多次试验过程,该材料成型时所需的热处理状态和多刀闸压工艺方法,生产出完全符合技术要求的零件。 相似文献
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为识别飞机结构件中的筋特征,提出一种基于Delaunay三角剖分的识别与构建算法。首先,根据飞机结构件腹板和平顶筋加工方式的不同以及二者几何上的相似性,引入广义腹板概念表示腹板面和平顶筋,并建立筋的表示模型;其次,利用约束Delaunay三角剖分算法,剖分广义腹板面,进行平顶筋面和腹板面的识别与区分,并提取平顶筋面的中轴线;最后,利用中轴线拆分平顶筋并将斜顶筋作为广义腹板的子特征进行识别与构建。实例结果表明,该算法是正确和有效的。 相似文献
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从理论分析入手,阐述了电火花加工 (EDM)中电磁信号法放电位置检测的基本原理。结合电路理论、电磁场理论及传感器的原理,建立了一维放电位置与霍尔效应传感器输出之间的理论关系,并在此基础上进行了数值仿真。 相似文献
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Oriented to CAD/CAM seamless integration, this paper presents an idea for synthetically considering the qualitative history model, which represents the whole course of modeling, and the quantitative geometry model, which contains the extended Brep model, CSG and feature pedigree. History model building captures in background the dynamic interactive definition of engineering requirement and then explicitly conveys the original intention to successive application layers, which isc onductive to the decision support of manufacturing planning in not only automatic geometry re-constructing but also machining set-up. G-DSG theory as an earlier achievement is applied to generate the topology-independent generalized mid-model as an input to manufacturing planning, which istherefore simplified and its accuracy is simultaneously improved. Manufacturing planning lays emphasis on optimizing the mapping in both geometry and function from part itself to detail machining scheme. Comparatively, process planning pays more attention to the mapping to those items like tool, fixture, etc. Theoretically, such an idea is also beneficial to realizing the parametric NC machining trajectory generation and maintaining its dynamic consistency with the update of the design model. 相似文献
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汪奎 《航空精密制造技术》2016,(6):59-61
针对航空产品中锻造焊接齿坯薄壁受力扇形齿轮的机械加工,从毛坯、工艺路线、基准选取、加工参数、刀具选择等进行了介绍,重点介绍了关键工序——切制齿轮,为类似零件的加工提供方法、技巧和借鉴。 相似文献
70.
Revolving parts with complex surface structures are widely used in machinery and mechanical equipment. The ECM process provides its adequacy to cut hard materials with different shapes, and its applications are widely increased, due to its outstanding advantages. In this paper, a new method for machining a convex strips structure on a cylinder by using site directed power interruption(SDPI) in the ECM process is presented. A variable correction value of the power-off time was defined and optimized to obtain the ideal interval for better machining accuracy and stability.The electric field distribution and the simulated convex profiles show that the stray current density can be reduced effectively by using the proposed method. The correction value has an important influence on the machining accuracy. A suitable correction value in the range of 0.6–1.2 s can effectively improve the machining accuracy of the convex strips structure. Experiments were also conducted to verify the proposed method. Results have confirmed that the stray corrosion on the convex strips surface is significantly reduced and the machining accuracy of convex strips structure is remarkably improved by using the proposed method with a suitable correction value in the ECM process. Finally, a convex strip with a height of 2 mm on a thin-wall revolving part was also produced successfully using a correction value of 0.9. 相似文献