单激励超声椭圆振动车削薄壁筒实验研究

通过对普通夹心式超声椭圆振动换能器结构的研究,设计了一种能够在单一纵向激励的情况下产生椭圆振动的换能器结构,利用有限元分析工具对换能器的结构进行分析,并且利用光纤测振仪对单一纵向激励换能器进行了测量,验证了可以通过单向激励产生椭圆振动。利用这种结构研制了一套单激励超声椭圆振动车削系统,采用PCD刀具对LY12实心件和薄壁筒工件进行了精密切削实验,实验结果表明椭圆振动切削可以大幅度降低切削力,明显改善薄壁工件的形状精度,同时工件还具有较好的表面粗糙度。     

前飞旋翼三维湍流场的数值模拟

采用计算流体力学CFD(Computational Fluid Dynamics)方法,分析正常前飞和近地前飞时直升机的流场与性能.在直角坐标系中,采用有限体积法和压力耦合方程的半隐式法SIMPLER(Semi-Implicit Method for Pressure-Linked Equations Revised)算法求解三维定常不可压的湍流N-S(Navier-Stokes)方程.在分析中,旋转的螺桨被描绘成沿螺桨桨叶展向分布、与本地流动参数相关以及时间平均的动量源项.计算方法还包括K-ε湍流模型和壁面函数法等措施.流场分析和性能预测同实验测量数据的良好的一致性表明,这种CFD方法可以有效的分析直升机的具体设计问题.      

二元柔壁自修正风洞研究

本文简要叙述西北工业大学开展二元柔壁自修正风洞研究的情况以及所取得的结果。着重介绍了西北工业大学二元柔壁自修正风洞的参政选取以及自修正风洞试验技术的研究工作,如迭代试验方法的确定,一步法的研究等。同时提出了对今后开展自修正风洞研究的建议。     

转速对20 mm厚2219铝合金搅拌摩擦焊接件的组织及性能的影响

对20 mm厚的2219 C10S铝合金板材进行搅拌摩擦焊对接试验,在进给速度为100 mm/min的条件下,对比研究转速为400～550 r/min时的对接接头的内部缺陷、宏观形貌及微观组织、显微硬度和拉伸力学性能的差异。结果表明,当转速为400～500 r/min时,焊接接头无缺陷,能获得内部质量较高的焊接接头。随着转速的增加,焊核区“洋葱环”的间距和轴肩影响区的范围增大,焊核区和热力影响区的硬度的降低越明显。接头的拉伸性能随转速的增大而降低,拉伸强度最高可达到334 MPa,接头断裂模式主要为韧性断裂,断裂位置发生在后退侧的热力影响区与热影响区的交界处,与显微硬度最小位置相吻合。当转速增大至525 r/min时,焊缝出现表面点状缺陷;当转速达到550 r/min时,焊缝出现连续的犁沟缺陷。     

壁温对压缩拐角流动影响的数值模拟研究

压缩拐角是高超声速飞行器上的典型非连续区域,其分离/再附结构对局部热环境有较大影响。本文采用基于Navier-Stokes方程的自研程序,开展了典型压缩拐角外形的气动热环境数值模拟研究,分析了不同壁温条件下压缩拐角的热环境分布规律。计算结果表明:随着壁温升高,流场整体结构变化不大,但由于近壁面流体物性参数变化较大,导致拐角分离涡分离点向前移动、再附点向后移动,拐角处干扰区扩大;压缩拐角大部分区域的热流随着壁温的升高而减小,且干扰区内热流减小的幅度比无干扰区更大,但热流并不完全遵循随壁温升高而减小的规律。另外,通过对比变壁温计算热流和热壁修正公式修正热流,发现热壁修正公式在干扰区存在精度降低、适用性不足的问题。本文的研究进一步加深了壁温对压缩拐角流动影响的认识,缩小了热壁修正公式的适用范围。     

S型收缩流道对涡轮通流能力影响的研究

为进一步提高航空发动机涡轮通流能力，以小型跨声速涡轮为原型，研究了静子S型收缩流道对涡轮通流能力的影响。将S型流道直线段长度和收缩段内外圆半径比作为流道造型参数，分别针对原型涡轮静子内外端壁进行调整造型，得到一系列不同参数组合的S型内外端壁涡轮算例。保持膨胀比为设计值不变，利用CFD软件对原型和S型流道涡轮进行设计点模拟分析。结果表明，S型流道涡轮流量提升的原理在于增大的静子喉道面积。在相同造型参数下，S型外端壁涡轮的静子叶根损失被有效降低，流量提升明显，且流量高于S型内端壁涡轮1%左右，但由于最大外径增大使其质量通量提升效果减弱；与之相反，S型内端壁涡轮的质量通量提升明显，且高于S型外端壁涡轮3%左右。从提升涡轮质量通量并保证效率不低于原型的角度看，S型外端壁造型参数选取范围更广。     

Influence of lunar regolith compressibility on sampling performance of thick wall spiral drills

A 2 m class robotic drill was sent to the Moon and successfully collected and returned regolith samples in late 2020 by China. It was a typical thick wall spiral drill (TWSD) with a hollow auger containing a complex coring system to retain subsurface regolith samples. Before the robotic drill was launched, a series of laboratory tests were carried out to investigate and predict the possible drilling loads it may encounter in the lunar environment. This work presents how the sampling performance of the TWSD is affected by the regolith compressibility. Experiments and analysis during the drilling and sampling process in a simulated lunar regolith environment were conducted. The compressibility of a typical lunar regolith simulant (LRS) was measured through uni-directional compression tests to study the relationship between its inner regolith stress and bulk density. A theoretical model was established to elucidate the cutting discharge behavior by auger flights based on the aforementioned relationship. Experiments were conducted with the LRS, and the results show that the sampling performance is greatly affected by the flux of the drilled cuttings into the spiral flight channels. This work helped in scheduling reasonable drilling parameters to promote the sampling performance of the robotic drill in the Chinese Chang'E 5 mission.     

Modelling and analysis of metal flowing behaviors in constraining ring rolling of tapered ring with thin wall and three high ribs

Tapered ring with thin wall and three high ribs(TRTWTHR), showing complicated geometry(wall thickness is less than 4 mm and rib height exceeds 20 mm), is extensively utilized to fabricate the critical structural parts of aerospace equipment such as spacecraft cabin, rocket body and fuel tank because of light weight and high carrying capacity. How to fabricate TRTWTHR with high performance is a critical problem that aerospace area needs to solve. In this work, constraining ring rolling(CRR) techn...