某框基于后置程序逆向设计及数字化高效加工研究

介绍了飞机某框从逆向设计到数字化高效加工详细流程,应用以CATIA V5、VERICUT为代表的先进数字化制造技术,使零件数字化设计、数字化加工、工艺流程得到全面改进,为今后零件逆向设计及数字化加工奠定良好的基础。     

Multiscale topology optimization using feature-driven method

This paper presents a multiscale design method for simultaneous topology optimization of both macrostructures and microstructures. Geometric features are extended as design primitives at both macro and micro scales and represented by Level Set Functions (LSFs). Parameters related to the locations, sizes, and orientations of macro and micro features are considered as design variables and optimized simultaneously. In the overlapping areas of different macro features, embedded microstructures are optimally figured out as the solution of the corresponding sub-optimization problem. In this study, the eXtended Finite Element Method (XFEM) is implemented for structural and sensitivity analyses with respect to design variables. This method has the advantage of using a fixed grid independent of the topology optimization process. The homogenization procedure is applied to calculate the effective properties of considered microstructures in each macro feature. Numerical examples are presented to illustrate the effectiveness of the proposed method. Results depict that the multiscale design cannot obviously improve structural stiffness compared with a solid-material design under the linear elastic condition.     

Assessment on critical technologies for conceptual design of blended-wing-body civil aircraft

Civil aviation faces great challenges because of its robust projected future growth and potential adverse environmental effects. The classical Tube-And-Wing(TAW) configuration following the Cayley's design principles has been optimized to the architecture's limit, which can hardly satisfy the further requirements on green aviation. By past decades' investigations the BlendedWing-Body(BWB) concept has emerged as a potential solution, which can simultaneously fulfill metrics of noise, emission and fuel burn. The purpose of the present work is to analyze the developments of critical technologies for BWB conceptual design from a historical perspective of technology progress. It was found that the high aerodynamic efficiency of BWB aircraft can be well scaled by the mean aerodynamic chord and wetted aspect ratio, and should be realized with the trade-offs among stability and control and low-speed performance. The structure concepts of non-cylinder pressurized cabin are of high risks on weight prediction and weight penalty. A static stability criterion is recommended and further clear and adequate criteria are required by the evaluations of flying and handling qualities. The difficulties of propulsion and airframe integration are analyzed. The energy to revenue work ratios of well-developed BWB configurations are compared,which are 31.5% and 40% better than that of TAW, using state-of-art engine technology and future engine technology, respectively. Finally, further study aspects are advocated.     

Contingency target assessment,trajectory design,and analysis for NASA’s NEA scout solar sail mission

The presented study examines contingency target selection and trajectory design for NASA’s Near-Earth Asteroid Scout mission under the assumption of a missed lunar gravity assist. Two previously considered asteroids are selected as potential targets for the given scenario based on favorable orbital characteristics for launch dates ranging from June 27, 2020 through July 26, 2020. Initially, a simplified circular restricted 3-body problem + ideal solar sail model is utilized to survey trajectory options for a month-long launch window. Selected solutions from this data set are then converged in an N-body ephemeris + non-ideal sail model. Results suggest that NEA Scout can still perform asteroid rendezvous mission under the missed lunar gravity assist scenario with new targets, 2019 GF1, 2018 PK21, and 2007 UN12, based on the target launch dates. Further target assessment is carried out for 165 days beyond the current June 27, 2020 launch date.     

Application of a PCA-DBN-based surrogate model to robust aerodynamic design optimization

An efficient method employing a Principal Component Analysis (PCA)-Deep Belief Network (DBN)-based surrogate model is developed for robust aerodynamic design optimization in this study. In order to reduce the number of design variables for aerodynamic optimizations, the PCA technique is implemented to the geometric parameters obtained by parameterization method. For the purpose of predicting aerodynamic parameters, the DBN model is established with the reduced design variables as input and the aerodynamic parameters as output, and it is trained using the k-step contrastive divergence algorithm. The established PCA-DBN-based surrogate model is validated through predicting lift-to-drag ratios of a set of airfoils, and the results indicate that the PCA-DBN-based surrogate model is reliable and obtains more accurate predictions than three other surrogate models. Then the efficient optimization method is established by embedding the PCA-DBN-based surrogate model into an improved Particle Swarm Optimization (PSO) framework, and applied to the robust aerodynamic design optimizations of Natural Laminar Flow (NLF) airfoil and transonic wing. The optimization results indicate that the PCA-DBN-based surrogate model works very well as a prediction model in the robust optimization processes of both NLF airfoil and transonic wing. By employing the PCA-DBN-based surrogate model, the developed efficient method improves the optimization efficiency obviously.     

基于多可信度代理模型的尾喷管优化设计

尾喷管是飞行器机体/推进一体化设计中的关键部件之一,直接影响着飞行器的推阻匹配、俯仰力矩配平等特性。为了提高尾喷管优化设计效率,建立基于多可信度代理模型的多目标优化模型。以基于粗网格、无黏模型的CFD 结果作为低可信度数据,以基于细密网格、SST k-ω 湍流模型的CFD 结果作为高可信度数据,将最大化推力系数、升力系数和俯仰力矩系数作为优化目标,构建Cokriging 模型,并结合NSGA-Ⅱ算法得到Pareto 解集。结果表明：以上三个目标分别提升了2.94%、13.0% 和40.6%,误差低于0.5%,并进行了敏感性分析;优化后流场波系结构更为复杂,改变了壁面压强分布规律;与Kriging 模型相比,Cokriging 模型具有相当的预测性能,构建时间成本节省了62%。     

Double-decoupled inverse design of natural laminar flow nacelle under transonic conditions

The inverse design based on the pressure distribution is an essential approach to realize the improvement of Natural Laminar Flow(NLF) performance for nacelles. However, the direct definition of target pressure distribution at design point is challenging for the dilemma to consider the constraints of shock wave and laminar flow at the same time. In addition, the universality of method will be limited when the inverse design is strongly coupled with the solver. Thus, a double-decoupled methodolog...     

超声速低声爆布局分层优化方法

声爆抑制是发展新一代超声速民机必须突破的关键技术。总体布局参数的合理设计可以使飞行器具有良好的声爆特性。为了提高全局进化算法在布局设计中的优化效率,提出一种基于数据挖掘的分层优化方法,利用数据挖掘中的决策树算法提取设计知识,获得设计变量分层信息,指导低声爆布局分层优化;针对某超声速低声爆飞行器,选取后掠角、上反角、展弦比、梢根比、长细比五个总体布局参数作为设计变量,开展分层优化数值实验,并与一体化优化形成对比验证。结果表明：分层优化方法能够搜索到与一体化优化高度吻合的最优解,分层优化的收敛速度显著高于一体化优化,且对随机寻优历程的表现更稳健。     

航空发动机低压转子系统的“可容模态”设计及实验验证

建立了带弹性支承和阻尼器的航空发动机低压柔性转子动力学模型,进行了模态计算以及临界转速处的响应计算。在考虑临界转速约束与“临界跟随”现象约束的条件下,综合模态不平衡影响因子、弹支应变能占比以及套齿连接结构稳定性构造了可容度评价函数,建立了低压转子系统的“可容模态”优化设计方法。设计并搭建了低压转子实验系统,从模态测试实验、阻尼器减振实验以及长时间“共振”实验,验证了设计方法的可靠性。研究结果为计算的临界转速与实际测量的临界转速最大误差为3.86%,阻尼器在1阶与2阶临界转速处的减振比最大可达45.6%,实验转子系统在1阶与2阶临界转速处各完成了长达412.5 s和429.8 s的“共振”实验,共振过程中转子系统各通道振动单峰值稳定在100μm以内,且无次谐波产生。表明了所建立的航空发动机低压转子系统“可容模态”优化设计方法是可行的。     

航空发动机设计中采用CAD技术的研究

为了进一步加强ＣＡＤ（ＣｏｍｐｕｔｅｒＡｉｄｅｄＤｅｓｉｇｎ）技术在航空发动机设计领域的应用,主要介绍ＡｕｔｏＣＡＤ图形软件的辅助绘图、三维建模的功能及在航空发动机领域的一些应用。目的是在航空发动机设计领域推广及运用ＣＡＤ技术改善发动机的设计方法。