大气等离子加工系统设计及实验验证

建立了面向复杂光学表面的大气等离子抛光系统,并用该系统进行硅片表面加工的实验研究.研究了CF_4、SF_6两种气体的放电特性以及加工效果,得到了加工速率与功率,流量间的关系,并通过原子力显微镜观察了加工后的表面质量.     

基于DSP的无刷直流电动机控制系统设计

介绍了无刷直流电动机的控制原理,给出了系统设计的整体方案,并详述了硬件电路和软件程序设计。系统的测试结果表明,基于DSP的无刷直流电动机控制系统,可以实现对电动机的全数字化双闭环控制。     

电机产业的发展与政策机遇

介绍了“十二五”以来国家出台以及正在制定的与电机行业发展有关的政策,包括节能产品惠民工程高效电机推广、电机能效提升计划、电机领域节能先进实用技术推广目录、能效之星等。这对电机行业发展具有一定的指导意义。     

基于Supertwisting滑模永磁同步电机驱动的转速和转矩控制

针对永磁同步电机(PMSM)空间矢量的直接转矩控制方案超调频繁、响应时间慢等问题,将传统的转速PI控制器和转矩PI控制器替换成Supertwisting滑模控制器,并从理论上证明了Supertwisting滑模控制器用在转速环和转矩环上能在有限时间内收敛。借助MATLAB/Simulink仿真软件研究了PMSM的转矩脉动,分析了其动态响应速度。仿真结果表明,在空间矢量直接转矩控制中采用Supertwisting滑模控制器与PI控制器相比有更小的转矩脉动,提高了动态响应速度并且解决了超调频繁的问题。     

变频电机动态性能试验的负载系统研究

针对传统变频电机试验系统只能在固定转速下进行负载试验,研究了一种用于变频电机试验的多转矩类型负载系统。变频电机动态性能试验负载系统是根据感应电机的特性,建立数学模型,通过计算,快速调节感应电机的供电电压和频率,从而模拟出多种类型的动态负载。研究了变频电机动态性能试验负载系统的工作原理、模拟方法,并进行仿真分析,表明其可满足不同负载类型下的变频电机动态性能试验要求。     

基于龙伯格扰动观测器的永磁同步电机PWM电流预测控制

针对传统永磁同步电机(PMSM)PWM电流预测控制中电机参数扰动造成的电流静差及振荡问题,提出基于龙伯格(Luenberger)观测器的PWM电流预测控制。首先,将系统参数扰动引入到电机电压方程,构建在参数扰动中拥有优良性能的Luenberger观测器来观测系统扰动。其次,离散化Luenberger扰动观测器,通过极点配置分析系统稳定性。最后,将观测器估计系统扰动引入含参数扰动项的电压方程中,为PWM电流预测控制算法提供实时性扰动补偿。仿真结果表明,所提算法能够快速无静差地观测出系统扰动,有效避免参数扰动造成的电流静差及振荡问题,提高电流预测算法的鲁棒性。     

基于占空比调节的无刷直流电机直接转矩控制

传统直接转矩控制(DTC)在每一个控制周期对电机施加一个不变的电压矢量,从而导致较大的转矩脉动,而且开关管的开关频率不固定。为减小转矩脉动同时使开关管的开关频率恒定从而提升系统的稳定性,将占空比调制技术引入到无刷直流电机(BLDCM)DTC系统当中,并研究了4种占空比生成方法对转矩脉动的抑制效果。由于引入了占空比调制技术,零电压矢量和非零电压矢量作用的时间随占空比的改变而改变,因此能够对转矩进行更精细的控制从而抑制转矩脉动。仿真和试验结果验证了所提方法的有效性。     

基于Ansoft Maxwell对单相步进电机性能影响因素的分析

基于Ansoft Maxwell有限元分析软件,对单相步进电机性能的影响因素进行分析。分析结果表明:使用温度、输入电压显著影响电机性能,在设计时应充分考虑电机的应用领域及工况;同轴度、气隙会对电机的性能产生一定影响,应确保同轴度和气隙的最佳设计;形位公差对电机性能的影响最小,可忽略不计。     

Elliptical vibration cutting of large-size thin-walled curved surface parts of pure iron by using diamond tool with active cutting edge shift

Large-size thin-walled curved surface parts of pure iron are crucial in aerospace, national defense, energy and precision physical experiments. However, the high machining accuracy and surface quality are difficult to achieve due to the serious tool wear and deformation when machining the parts with conventional cutting tools. In this paper, an elliptical vibration cutting (EVC) with active cutting edge shift (ACES) based on a long arbor vibration device is proposed for ultra-precision machining the pure iron parts by using diamond tool. Compared with cutting at a fixed cutting edge, the influence of ACES on the EVC was analyzed. Experiments in EVC of pure iron with ACES were conducted. The evolutions of the surface roughness, surface topography, and chip morphology with tool wear in EVC with ACES are revealed. The reasonable parameters of ultra-precision machining the pure iron parts by EVC with ACES were determined. It shows that the ACES has a slight influence on the machined surface roughness and surface topography. The diamond tool life can be significantly prolonged in EVC of pure iron with ACES than that with a fixed cutting edge, so that high profile accuracy and surface quality could be obtained even at higher nominal cutting speed. A typical thin-walled curved surface pure iron part with diameter ∅240 mm, height 122 mm, and wall thickness 2 mm was fabricated by the presented method, and its profile error and surface roughness achieved PV 2.2 μm and Ra less than 50 nm, respectively.     

Developing a novel radial ultrasonic vibration-assisted grinding device and evaluating its performance in machining PTMCs

Particle-reinforcing titanium matrix composites(PTMCs) exhibit the sharp raising applications in modern industries owing to its extraordinary physical and mechanical properties. However, the poor grindability and unstable grinding processes due to the existence of TiC particles and TiB short fibres inside PTMCs, leading to the sudden grinding burn and low material removal rate.In this work, a novel radial ultrasonic vibration-assisted grinding(RUVAG) device with a special cross structure was dev...