Effects of fiber orientation on tool wear evolution and wear mechanism when cutting carbon fiber reinforced plastics

The aim of the present paper is to reveal the influence of different fiber orientations on the tool wear evolution and wear mechanism. Side-milling experiments with large-diameter milling tools are conducted. A finite element (FE) cutting model of carbon fiber reinforced plastics (CFRP) is established to get insight into the cutting stress status at different wear stages. The results show that different fiber orientations bring about distinct differences in the extent, profile and mechanism of tool wear. Severer wear occurs when cutting 45° and 90° plies, followed by 0°, correspondingly, the least wear is obtained when θ = 135° (θ represents the orientation of fibers). Moreover, the worn profiles of cutting tools when θ = 0° and 45° are waterfall edge, while round edge occurs when θ = 135° and a combined shape of waterfall and round edge is obtained when θ = 90°. The wear mechanisms under different fiber orientations are strongly dependent on the cutting stress distributions. The evolution of tool wear profile is basically consistent with the stress distribution on the tool surface at different wear stages, and the extent of tool wear is determined by the magnitude of stress on the tool surface. Besides, the worn edges produce an actual negative clearance angle, which decreases the actual cutting thickness and leads to compressing and bending failure of fibers beneath the cutting region as well as low surface qualities.     

力矩输出能力最优化混合执行机构操纵律设计

当航天器执行高动态敏捷机动或者姿态动态跟踪控制等任务时，常使用控制力矩陀螺（control moment gyroscope，简称CMG）和飞轮（reaction wheel，简称RW）构成的混合执行机构来提供大力矩。提出了基于力矩输出能力最优化的混合执行机构操纵律，从几何角度出发，给出了力矩输出能力最优的CMG框架角速度和RW角加速度，通过引入参数，并讨论参数的设置的最优，使得框架转速误差和输出力矩误差的混合二次型达到最小，保证了混合执行机构在输出力矩误差最小的情况下，力矩输出能力最优。以金字塔构型的CMG集群和正交的RW集群构成的混合执行机构为例，对基于力矩输出能力最优化的混合执行机构操纵律进行合理化分析，证明了引入参数的作用，并且证明了混合执行机构不存在CMG奇异情况。仿真结果表明，基于力矩输出能力最优化的混合执行机构操纵律解决了CMG奇异的问题并使得RW不陷入饱和，输出力矩误差较小，输出力矩能力强，能够应用于航天器大角度机动任务。     

Damage sensitivity of a wing-type leading edge structure impacted by a bird

On the windward side of an aircraft, the components with higher probability of impact with birds are the wing-type leading edge structures, such as the wing and tail. A study on the damage sensitivity of a wing-type leading edge structure under bird strikes was presented in this paper. First, a bird strike test was carried out on a wing. The principles of the bird strike test equipment and method were introduced in detail, including the bird strike test system, bird projectile production process and data acquisition system. The dynamic strain measurement results, the high-speed camera videos, and the final deformation and damage morphology observations of the structure were obtained. Based on the coupled Smooth Particle Hydrodynamics (SPH) - Finite Element Method (FEM), the commercial software PAM-CRASH was used to simulate the process of a bird strike with the wing. The good agreement between the finite element simulation results and the experimental results shows that the calculation method and the numerical model presented in this paper were reasonable. On this basis, wing-type leading edge structures can be designed by adding triangular support. The bird strike resistances of an original structure and improved structure were studied by numerical simulation. The calculated results show that the improved wing-type leading edge structure is less damaged than the original structure under bird strike. The improved leading edge structure satisfied the anti-bird strike airworthiness requirements, as the thickness of the triangular support was 1.2 mm, and the weight of the structure was reduced by 0.87 kg compared with the original structure. This indicated that the bird strike resistance of the improved structure is better than that of the original structure, and the improved design of the wing-type leading edge structure presented in this paper is reasonable.