基于响应面法的齿轮容差设计方法研究

随着附件传动系统不断向高速、重载方向发展,齿面接触可靠性问题越来越受关注.为提高齿轮可靠性,分析了齿轮传动系统常见误差类型及影响,开展了齿轮容差设计初步探讨.根据齿轮制造、加工及系统动态误差的产生原理和作用方式,基于齿轮接触应力仿真结果,确定了影响齿轮接触应力随机性的5种主要误差形式及其特征量分布规律,提出了基于响应面法的齿轮容差设计方法,给出了齿轮系统公差设计的改进方向:在进行齿轮公差设计时,重点控制H、V方向的轴向平行度公差.     

Effect of blade tip winglet on the performance of a highly loaded transonic compressor rotor

The tip leakage flow has an important influence on the performance of transonic com-pressor. Blade tip winglet has been proved to be an effective method to control the tip leakage flow in compressor, while the physical mechanisms of blade tip winglet have been poorly understood. A numerical study for a highly loaded transonic compressor rotor has been conducted to understand the effect of varying the location of blade tip winglet on the performance of the rotor. Two kinds of tip winglet were designed and investigated. The effects of blade tip winglet on the compressor over-all performance, stability and tip flow structure were presented and discussed. It is found that the interaction of the tip winglet with the flow in the tip region is different when the winglet is located at suction-side or pressure-side of the blade tip. Results indicate that the suction-side winglet (SW) is ineffective to improve the performance of compressor rotor. In addition, a significant stall range extension equivalent to 33.74% with a very small penalty in efficiency can be obtained by the pressure-side winglet (PW). An attempt has been made to explain the fundamental mechanisms of blade tip winglet in detail.     

Analyses toward factors influencing sealing clearance of a metal rubber seal and derivation of a calculation formula

Sealing clearance is a key factor for a metal rubber seal’s sealability. The expansion coef-ficient and expansion deformation in the radial direction of metal rubber have been obtained through a thermal expansion experiment of metal rubber. The influence of the elastic modulus to the sealing clearance has been analyzed theoretically. By combining the temperature and elasticity factors of metal rubber with the elastic mechanics theory, the calculation formula of the sealing clearance has been derived, and the values of the sealing clearance and the leakage rate in certain working conditions have been calculated. Experimental results are consistent with calculation results in a high degree. The calculation formula of the sealing clearance can explain the influences of the temperature and elastic modulus factors of metal rubber on the sealing clearance. It can pro-vide guidance for the study of sealing mechanism of metal rubber seals.     

膨胀效应对激波/湍流边界层干扰的影响

采用直接数值模拟方法对来流马赫数2.9,30°激波角的入射激波与膨胀角湍流边界层干扰问题进行了数值研究。入射激波在壁面上的名义入射点固定在膨胀角角点,膨胀角角度分别取为0°、2°、5°和10°。通过改变膨胀角角度,考察了膨胀效应对干扰区内复杂流动现象的影响规律和作用机制,如分离泡、物面压力脉动特性、膨胀区湍流边界层和物面剪切应力脉动场等。研究发现,膨胀角角度的增大使得分离区流向长度和法向高度急剧降低,尤其是在强膨胀效应下分离泡形态呈现整体往下游偏移的双峰结构。物面压力脉动功率谱结果表明,膨胀角为2°和5°时,分离激波的非定常运动仍表征为大尺度低频振荡,而膨胀角为10°,强膨胀效应极大地抑制了分离激波的低频振荡,加速了下游再附边界层物面压力脉动的恢复过程。膨胀区湍流边界层雷诺剪切应力各象限事件贡献和出现概率呈现逐步恢复到上游湍流边界层的趋势,Görtler-like流向涡结构展向和法向尺度变化剧烈,同时在近壁区将诱导生成大量小尺度流向涡。此外,物面剪切应力脉动场的本征正交分解分析指出,膨胀效应的影响体现在低阶模态能量的急剧降低从而使得高阶模态的总体贡献相对升高。     

Experimental investigations of the spray structure and interactions between sectors of a double-swirl low-emission combustor

In this paper, the spray characteristics of a double-swirl low-emission combustor are analyzed by using Particle Imaging Velocimetry (PIV) and Planar Laser Induced Fluorescence (PLIF) technologies in an optical three-sector combustor test rig. Interactions between sectors and the influence of main stage swirl intensity on spray structure are explained. The results illustrate that the swirl intensity has great effect on the flow field and spray structure. The spray cone angle is bigger when the swirl number is 0.7, 0.9 than that when the swirl number is 0.5. The fuel distribution zone is larger and the distribution is more uniform when the swirl number is 0.5. The fuel concentration in the center area of the center plane of side sector (Plane 5) is larger than that of the center plane of middle sector (Plane 1). The spray cone angle in Plane 5 is larger than that in Plane 1. The width of spray cone becomes larger with the increase of Fuel–Air Ratio (FAR), whereas the spray cone angle under different fuel–air ratios are absolutely the same. The results of the mechanism of spray organization in this study can be used to support the design of new low-emission combustor.     

智慧温室群远程监控系统通信设计

温室监控系统是对温室环境中温度、湿度、光照度等环境因子实施监测与调控的农业设施,可确保农作物获得最适宜的生长发育环境。针对现有温室监控系统在通信上存在距离受限、组网复杂、能耗高且基本仅能实现单个温室控制的问题,设计了一种基于LoRa和NB-IoT相结合的智慧温室群远程监控系统通信模式。该模式以STM32F103C8T6单片机为核心控制器件,采用ATK-LoRa SX1278和NB-IoT模块自组无线通信网实现数据的远程交互。测试结果表明：采用该通信模式可实现温室群中各温室间距离在2km范围内的数据采集、处理和传输,其通信距离远、功耗低,数据传输可靠性符合现代化农业物联网的需求。     

Estimation of ground range on the sweep frequency backscatter leading edge

The high frequency management system with backscatter radar supplies the real time ionosphere channel conditions to high frequency users, which leads to the demand for the ground range between the radar location and the scatters on the distant ground. The ionosphere electron density profile is usually inversed to obtain the ground range. An inversion algorithm, with which the ground range on the leading edge of the backscatter ionograms can be obtained without electron density, is presented in this paper. The ray path geometry of the backscatter sounding and the change in the group path on the leading edge with operating frequency are used to derive the ground range. Synthesized backscatter ionogram and experimental backscatter ionograms are processed to validate the algorithm. The results indicate that the algorithm is usable for high frequency management system.     

大型双曲冷却塔表面脉动风压随机特性——风压极值探讨

针对风压信号呈现的非高斯特性和传统极限估计方法的局限,首次提出基于保证率和相关性的极值估计方法——全概率迭代法进行冷却塔表面脉动风荷载极值分析,并和传统的峰值因子法及改进的Sadek-Simiu法计算结果进行对比验证。结果表明：全概率迭代法避开了对随机过程的高斯分布假定,相比传统的极值估计方法其结果更加真实可靠;表达风压极值中脉动分量的峰值因子数值沿着环向和子午向变化显著,如取为同一数值则偏于危险或过于保守;采用全概率迭代法得到的表面风压系数极值分布曲线与规范取值相比,迎风面和负压峰值区域极值偏小,背风区域极值偏大,且最小值对应角度相差约10°。     

用于直升机现场计量的低频振动校准技术

本文面向直升机健康与使用监测系统(HUMS)的现场计量保障需求,针对其中振动传感器在低频段尚无法实现现场校准的现状,提出了基于直线电机驱动技术的便携式低频振动校准技术方案。该方案利用高精度直线电机构造低频标准振动源,采用稳定性高的石英挠性加速度计作为标准加速度计,具有体积小、精度高、现场环境适应性好的特点,非常适用直升机HUMS的现场计量保障。根据不确定度评估结果,该方案能够实现0.5Hz～20Hz频率范围,0.01m/s~2～20m/s~2加速度范围内不超过1%的校准不确定度(k=2)。     

排列图在实验室质量管理中的应用

利用排列图法对实验室2005至2009年的内部审核不符合项进行了分析。实验室内部审核不符合项主要集中在记录的控制、设备的管理、测试方法及确认、文件的控制四个方面,不符合项产生的根本原因是人为因素。运用排列图法分析实验室质量问题的产生原因简便、可靠、有效。