碳纤维增强复合材料与高强度金属的接触腐蚀

碳纤维/环氧树脂复合材料(CFRM)与高强度钛合金、铝合金、1Cr18Ni9Ti不锈钢等结构材料连接时,在界面形成了电偶腐蚀和缝隙腐蚀,这首先决定于材料本身的电化学性能;同时,也与相互的配偶情况、处理工艺和环境条件有关。电偶腐蚀受配偶材料各自的静态自腐电位(E_(corr))和电偶电位、电偶电流等闭路动态性能的影响。在3.5％NaCl溶液中,材料电化学特性和处理工艺对电偶腐蚀及缝隙腐蚀影响的趋势相同。用浸泡失重法、盐雾试验法及缝隙腐蚀法检验CFRM与阳极化钛合金,以及热水封和铬酸盐封闭的铝合金偶接时,稳定性较好,可满足工程应用的需要。     

冲击作用下弹塑性接触的耗能套筒结构的减震性能分析

求解了导弹发射筒内耗能套筒结构在冲击作用下的弹塑性接触问题。依据弹塑性有限元法,应用Lagrange乘子法引入接触区域上的位移协调约束条件,通过迭代修正使每个接触单元满足库仑摩擦律的要求,再按照Newmark β逐步积分法进行计算,求得结构的冲击响应。所得计算结果和相关实验结果吻合良好,表明所提出的计算模型和方法是正确合理的。最后将套筒结构所受的冲量和对应的位移增量进行多项式拟合,得到的拟合公式为耗能套筒结构的设计计算提供了理论依据。     

基于数值的弧齿锥齿轮齿面啮合点位置分析的拟赫兹法

在已知弧齿锥齿轮齿面网格的条件下,分析了单齿啮合时弧齿锥齿轮齿面弹性变形对轮齿啮合点位置的影响。为此,首先形成一整套刚性齿面啮合点的数值计算方法;然后,采用赫兹接触理论计算齿面弹性变形,确定齿轮轮齿的微小转动及由此引起的啮合点位置的变动。将齿轮因齿面变形而产生微小转角,继而进行齿面啮合分析的过程定义为拟赫兹接触分析。结果表明,齿面弹性变形引起的齿轮轮齿的微小转动对啮合点的最终位置有一定的影响。      

突加不平衡下GTF发动机转子系统瞬态响应分析

针对GTF发动机低压转子系统突加不平衡瞬态响应问题,基于有限元法建立了考虑啮合单元、行星架单元、膜盘联轴器单元的多体接触、多转子耦合动力学模型,介绍了考虑非线性因素下突加不平衡瞬态响应计算方法,求解了低压转子系统的突加不平衡瞬态响应,并分析了关键部件刚度对突加不平衡的影响规律。结果表明：当风扇转子发生突加不平衡时,各部件均表现为振动幅值突增,后迅速趋于稳定,低压涡轮转子发生明显拍振,突加不平衡载荷主要由行星架结构和第1.5支点刚性支承承担;行星架刚度主要影响风扇转子突加不平衡响应、第1.5支点和行星架处的外传力;膜盘联轴器刚度主要影响增压级突加不平衡响应、转子在突加不平衡之后稳定运转情况。     

永磁同步电机定子系统模态振型研究

针对永磁同步电机振动及噪声的问题,从电机定子系统的结构模态入手,通过仿真分析不同铁心模型及不同机壳厚度对定子系统的影响,分析定子各参数对电机振动及噪声的影响。通过试验验证了仿真求解的可靠性,得到各参数对定子系统振型影响的一般规律。     

非均质壁面对液滴俘获能力的数值模拟研究

为研究不同非均质壁面对液滴的俘获能力,采用界面追踪法（FTM）结合广义滑移边界建立了接触角模型,对液滴在非均匀润湿的非均质壁面上的运动过程进行了数值模拟研究。液滴在倾斜壁面上受到重力作用由均匀润湿部分下滑至非均匀润湿部分,通过改变Bo数、Oh数、非均匀润湿程度研究了液滴在非均匀润湿区域的运动规律。研究表明:Bo数越大,液滴运动受壁面阻力影响越小,液滴下滑的速度越快,液滴越难以被俘获;Oh数越大,液滴运动受壁面阻力影响越小,液滴越难以被俘获;非均匀润湿程度越大,非均质壁面对液滴的阻力越大,液滴越易被俘获。      

Inertial parameter estimation and control of non-cooperative target with unilateral contact constraint

In this paper, the relative sliding motion between the target and the manipulator’s end-effector is considered and characterized as a unilateral contact constraint. A new possible solution is presented to estimate the inertial parameters of a non-cooperative target while the relative sliding motion exists. First, the detailed analysis of the dynamical model is presented, and a parameter-explicit linear time-varying model is obtained. Then, an extended state observer is constructed based on the new model, which can effectively estimate the unknown inertial parameters of the target when relative sliding motion exists. As the modified reactionless controller requires the knowledge of inertial parameters, a hybrid post-capture control scheme is also established based on the switch law between different controllers. The correctness and efficiency of the proposed algorithm are validated by numerical simulation, which proves a potential framework for the non-cooperative target post-capture operation.     

A tip clearance prediction model for multistage rotors and stators in aero-engines

Tip clearances of multistage rotors and stators greatly affect aero-engines’ aerodynamic efficiency, stability and safety. The inevitable machining and assembly errors, as well as the complicated error propagation mechanism, cause overproof or non-uniform tip clearances. However, it is generally accepted that tip clearances are difficult to predict, even under assembly state. In this paper, a tip clearance prediction model is proposed based on measured error data. Some 3D error propagation sub-models, regarding rotors, supports and casings, are built and combined. The complex error coupling relationship is uncovered using mathematical methods. Rotor and stator tip clearances are predicted and analyzed in different phase angles. The maximum, minimum and average tip clearances can be calculated. The proposed model is implemented by a computer program, and a case study illustrates its performance and verifies its feasibility. The results can be referred by engineers in assembly quality judgement and decision-making.     

空间真空环境下密封电磁继电器的触点失效研究

密封电磁继电器有其固有的漏率,在应用于空间真空环境下由于气体泄漏使得其内部气体压力逐渐降低,导致继电器的触点在低气压环境下工作失效（负载切换时）。文章选择国产继电器样品对上述机理进行了试验验证,并对继电器内部气体压力与触点电弧失效的规律进行了研究。     

Investigation on Thermal Contact Conductance Based on Data Analysis Method of Reliability

The method of reliability is proposed for the investigation of thermal contact conductance (TCC) in this study. A new definition is introduced, namely reliability thermal contact conductance (RTCC), which is defined as the TCC value that meets the reliability design requirement of the structural materials under consideration. An experimental apparatus with the compensation heater to test the TCC is introduced here. A practical engineering example is utilized to demonstrate the applicability of the proposed approach. By using a statistical regression model along with experimental data obtained from the interfaces of the structural materials GH4169 and K417 used in aero-engine, the estimate values and the confidence level of TCC and RTCC values are studied and compared. The results show that the testing values of TCC increase with interface pressure and the proposed RTCC model matches the test results better at high interface pressure.