振动环境下喷雾冷却的临界热流密度模型

针对振动环境对喷雾冷却临界热流密度(CHF)的影响问题,基于静止环境喷雾冷却CHF模型,定义并引入内切偏离因子,建立振动环境下喷雾冷却CHF点基模型,对比3种不同工作模式的影响。结果表明:工作模式1周期平均CHF相对其他两种模式分别提高0.98%和1.17%。该模式下,周期内CHF的变化呈现双峰结构,且后半周期最低热流密度高于前半周期最低热流密度,周期内最小CHF较最大CHF下降3.02%。振动幅度越大,CHF下降越大,1.0mm振幅相对0.2mm振幅条件下的周期平均CHF下降1.74%。分析喷雾锥角的影响,55.8°、90°全位角喷雾锥角相对30°喷雾锥角,平均CHF分别下降4.83%及16.21%。大锥角下,后半周期的峰谷值相较周期内最大CHF下降减小。喷雾锥角小的喷嘴能够减小表面振动对喷雾冷却临界热流密度的恶化。      

有限元仿真模拟在超声喷水无损检测用水套设计中的应用

水套在超声喷水穿透检测中具有重要作用,为设计出具有良好耦合效果的水套,减少水流紊流对声波耦合的影响,本文通过构建探头套几何模型、物理建模、数值求解的有限元仿真方法对探头水套进行流体动力学仿真。结果表明,在无整流装置下,从入水口射入的水流撞击探头套内壁,产生严重紊流,进入出水管后,紊流状态仍然保持,水流流线方向杂乱。增加整流装置后,探头套内紊流得到很好的抑制,使得进入出水管的水流流线方向趋向一致,这种现象随着整流片增多而效果越加明显。本文为后续模拟水流经过出水口后的水柱状态,特别是随着初始水流速度加大后的水柱状态,以及利用有限元多物理场模拟功能,在加入声场后,模拟紊流状况下声场的变化打下了基础。     

仅值班供油时斜流驻涡燃烧室出口温度分布特性研究

为深入了解和掌握仅值班供油时斜流驻涡燃烧室出口温度分布特性,开展了不同进气速度和油气比下燃烧室出口温度径向分布、不均匀性及出口温度分布系数(OTDF)和出口径向温度分布系数(RTDF)的研究,并结合凹腔内火焰形态分析了出口温度分布特性的变化原因.结果表明,不同进气速度和油气比下出口温度径向分布都呈现为中间高、两端低,温...     

Improving surface integrity when drilling CFRPs and Ti-6Al-4V using sustainable lubricated liquid carbon dioxide

In the quest for decreasing fuel consumption and resulting gas emissions in the aeronautic sector, lightweight materials such as Carbon Fiber Reinforced Polymers (CFRPs) and Ti-6Al-4V alloys are being used. These materials, with excellent weight-to-strength ratios, are widely used for structural applications in aircraft manufacturing. To date, several studies have been published showing that the use of metalworking fluids (MWFs), special tool geometries, or advanced machining techniques is required to ensure a surface quality that meets aerospace component standards. Conventional MWFs pose a number of environmental and worker health hazards and also degrade the mechanical properties of CFRPs due to water absorption in the composite. Therefore, a transition to more environmentally friendly cooling/lubrication techniques that prevent moisture problems in the composite is needed. This research shows that lubricated LCO₂ is a viable option to improve the quality of drilled CFRP and titanium aerospace components compared to dry machining, while maintaining clean work areas. The results show that the best combination of tool geometry and cooling conditions for machining both materials is drilling with Brad point drills and lubricated LCO₂. Drilling under these conditions resulted in a 90 % improvement in fiber pull-out volume compared to dry machined CFRP holes. In addition, a 33 % reduction in burr height and a 15 % improvement in surface roughness were observed compared to dry drilling of titanium.     

Developing a novel radial ultrasonic vibration-assisted grinding device and evaluating its performance in machining PTMCs

Particle-reinforcing titanium matrix composites(PTMCs) exhibit the sharp raising applications in modern industries owing to its extraordinary physical and mechanical properties. However, the poor grindability and unstable grinding processes due to the existence of TiC particles and TiB short fibres inside PTMCs, leading to the sudden grinding burn and low material removal rate.In this work, a novel radial ultrasonic vibration-assisted grinding(RUVAG) device with a special cross structure was dev...     

节流水平对气液针栓喷注单元雾化特性的影响

为了分析气液针栓喷注单元雾化特性和雾化机制，采用背光成像技术和相位多普勒（PDA）系统进行试验研究，获得了雾化模式、体积流量分布、索泰尔平均直径（SMD）分布和速度场随节流水平的变化规律。结果表明：气液针栓喷注单元雾场形态为扇形雾场，雾化模式为剪切破碎。体积流量沿径向呈单峰形分布，随着节流水平降低，雾场外缘向中心收缩。SMD沿径向呈现递增规律，雾化最好的区域分布在雾场中心和两侧。SMD随节流水平增加而增大。当动量比不变时，节流水平对SMD的分布范围影响很小。针栓头部下方的中心回流区轴向尺寸随着节流水平降低而减小。     

车铣复合切削加工技术及其应用研究进展

综述了车铣复合切削过程中的运动学原理、刀具磨损、切屑形貌、切削力和表面完整性方面的最新研究进展；阐述了车铣复合在航空零部件和轴类零件加工中的应用；展望了车铣复合切削加工的研究方向。     

微织构刀具对钛合金切屑形成影响的仿真研究

针对微织构刀具对钛合金Ti6Al4V切屑形成以及微槽二次切削机理分析的不足，通过建立热-力耦合仿真模型对比研究不同微织构刀具、微织构几何尺寸以及切削速度对切屑形成的影响规律。数值仿真结果表明：微织构刀具更有利于断屑，二次切削作用使切屑的弯曲半径变大，微织构可以减小刀屑之间实际接触面积，降低切削温度。增大微织构宽度可以增强微槽的二次切削作用，利于断屑，但应注意其对刀具强度的削弱作用，而增大相邻微槽间距则会出现相反的二次切削作用机制。提高切削速度对各刀具均有利于断屑，弧形微织构刀具的降温效果最好，V形微织构刀具次之，矩形微织构刀具降温效果最差。研究结果对进一步理解微织构刀具对钛合金切屑的二次切削作用机理提供一定参考。     

CFRP/TC4叠层结构制孔技术对比实验

因CFRP、TC4材料的物理性能差异较大，导致CFRP/TC4叠层构件切削性能匹配性较差，钻削过程中存在界面损伤、CFRP孔壁损伤难以调控的问题。针对上述问题，本文采用变参数啄式钻削工艺、变参数钻削工艺和恒参数钻削工艺对CFRP/TC4叠层结构进行了制孔实验，并对不同工艺条件下的轴向力、界面质量、TC4的切屑形态、CFRP层孔壁质量进行了对比分析。结果表明：相对于其他两种钻削工艺，在变参数啄式钻削工艺条件下，TC4材料层轴向力明显较高，产生短带状和短螺旋状切屑；CFRP层出口和入口处的孔径更接近于名义孔径，孔壁缺陷较少，表面粗糙度相对较小。     

Design and analysis of a novel hybrid cooling method of high-speed high-power permanent magnet assisted synchronous reluctance starter/generator in aviation applications

To improve the heat dissipation performance, this paper proposes a novel hybrid cooling method for high-speed high-power Permanent Magnet assisted Synchronous Reluctance Starter/Generator (PMaSynR S/G) in aerospace applications. The hybrid cooling structure with oil circulation in the housing, oil spray at winding ends and rotor end surface is firstly proposed for the PMaSynR S/G. Then the accurate loss calculation of the PMaSynR S/G is proposed, which includes air gap friction loss under oil spray cooling, copper loss, stator and rotor core loss, permanent magnet eddy current loss and bearing loss. The parameter sensitivity analysis of the hybrid cooling structure is proposed, while the equivalent thermal network model of the PMaSynR S/G is established considering the uneven spraying at the winding ends. Finally, the effectiveness of the proposed hybrid cooling method is demonstrated on a 40 kW/24000 r/min PMaSynR S/G experimental platform.