航天产品深孔加工技术综述

在航空航天制造业中，深孔加工技术是一项仍在发展的综合技术。深孔加工是处于封闭或半封闭状态下进行的，加工难度主要体现在精加工工序上。深孔加工分为内排屑和外排屑两大类，不同的工艺选用不同的排屑方式。本文作者对难切削材料、深孔精密加工，加工实时监测进行了介绍，探讨了该领域的研究动向。     

高精度喷嘴环斜锥孔加工专用铰刀的研究与应用

通过对某型号发动机喷嘴环斜锥孔加工铰刀的工艺研究与试验,确定了该刀具的基体材料、涂层材料(TiN)、涂层工艺(PVD)及设计参数,实现了该零件的批次性加工的实际状态与设计要求相一致的目标。进一步探寻了不锈钢斜锥孔高精度加工的特殊规律。     

三维孔的数控检测及数学处理

本文叙述了任意孔的数控检测方法及相应的数学处理，解决了任意孔的数控检测问题。     

飞机铆接件隐藏缺陷的远场涡流检测探头优化与试验

远场涡流检测技术因检测深度深和检测结果可靠性高等诸多优点适合飞机多层金属铆接构件的快速检测。针对飞机铆接件铆钉孔沿边隐藏裂纹的原位检测，建立了多层金属铆接构件隐藏缺陷平面远场涡流检测有限元模型，对激励线圈内径、磁路结构以及屏蔽阻尼进行了仿真优化，研制了激励线圈和检测线圈均带组合屏蔽结构的传感器，采用激励-检测线圈环绕铆钉旋转扫描的方式，研究多层金属铆接构件铆钉孔沿边隐藏裂纹信号特征。仿真与试验结果表明：罐形磁芯聚磁效果是柱形磁芯的1.85倍，采用铝+铜组合屏蔽罩能够将远场区提前10 mm，检测线圈位于缺陷正上方时，检测信号的幅值和相位存在极大值，且极大值随着缺陷埋深的增加逐渐下降，研究成果可望用于指导飞机多层金属铆接构件的工程检测实践。     

航天密封舱设备安装精度仿真分析方法

针对航天密封舱设备安装精度受密封舱内压影响却没有实用的理论预示方法,提出了仿真分析设备安装精度的方法。该方法根据有限元结构仿真分析得到的位移,导出设备的安装精度;另外,提出了精测数据的分析方法,使设备的安装精度变化规律更明显,更容易看出设备旋转的旋转轴、旋转方向、旋转角度,也使精测数据与仿真数据的对比更容易,可为验证仿真分析的准确性提供前提条件。利用一个算例对文章提出的仿真分析方法进行了验证。结果表明,仿真分析方法能准确地确定设备安装角度变化的旋转轴和旋转方向,计算出的旋转角度值与精测结果也基本一致。     

Structural design and optimization for vent holes of an industrial turbine sealing disk

Severe stress concentration occurs around circular vent holes of an industrial turbine sealing disk. This paper investigates the structural design and optimization for the vent holes to effectively reduce the maximum von Mises stress and improve the fatigue life of the turbine sealing disk. An efficient integrated design optimization method is presented based on a novel non-circular vent hole design method in combination with a variable dimension sub-model method, a self-developed modeling and meshing tool, and the Multi-Island Genetic Algorithm. The proposed non-circular vent hole is biaxial symmetric and consists of four smoothly connected arcs. The variable dimension sub-model method is utilized to obtain accurate results in the fields around the vent holes within the computationally acceptable time. The modeling and meshing tool is developed by using the Tcl/Tk Scripts to rebuild the geometry and generate the high-quality hexahedral mesh automatically. The Multi-Island Genetic Algorithm is adopted to solve the studied constrained optimization problem. After optimization, the maximum von Mises stress is reduced from 1305.644 MPa to 963.435 MPa, and the fatigue life is increased from 3091 cycles to 30,297 cycles. The results show that the proposed design and optimization methods can significantly improve the performance of the turbine sealing disk along with the remarkable drop in stress concentration.     

船舶燃气轮机U型肋通道的颗粒沉积特性研究

为了探究船舶燃气轮机内部冷却通道的颗粒沉积特性,本研究从随压气机抽取的气体进入冷却涡轮内部冷却通道内的颗粒动力学特性及颗粒与壁面相互作用特性出发,基于高温壁面建立速度场影响的沉积模型,利用用户自定义函数实现沉积模型与CFD程序的嵌套。并简化船舶燃气轮机内部冷却通道,选取了在气膜孔与壁面之间夹角β=90°时,下游肋倾角α不同(α=30°,45°,60°,75°,90°),及在下游肋倾角α=60°时,气膜孔与壁面之间夹角β不同(β=30°,45°,60°,75°,90°)的八种不同内冷结构进行数值计算。研究表明,在气膜孔与壁面之间夹角β=90°不变时,随着下游肋倾角由α=90°减到α=30°时,弯头壁面换热性能和沉积率逐渐呈下降趋势,下游肋与肋之间壁面上颗粒的撞击率逐渐上升。下游肋倾角α=60°,气膜孔与壁面之间夹角β=45°的U型肋通道,在八个内冷结构中弯头壁面沉积率最少,换热性能最好,是能够有效改善船舶燃气轮机冷却涡轮的海洋环境工作适应性,减少内部冷却通道中颗粒沉积的内冷结构。     

全复式定子和转子落料模具的研究

介绍了电机全复式定子冲片和转子圆片一次冲压成型的落料工艺,通过阶梯冲实现定子内外圆、定子槽型、转子内外圆的分离。该工艺关键点在于转子凸凹模,其既是刃口又是卸料板,全部采用模具钢制造。整个冲裁过程仅需一道工序即可完成,生产效率大幅提高,节省了人力,降低了生产成本,提高了定子冲片精度。     

Kelvin–Helmholtz instability in a twisting solar polar coronal hole jet observed by SDO/AIA

We investigate the conditions under which the fluting ($m=2$), $m=3$, and $m=12$ magnetohydrodynamic (MHD) modes in a uniformly twisted flux tube moving along its axis become unstable in order to model the Kelvin–Helmholtz (KH) instability in a twisting solar coronal hole jet near the northern pole of the Sun. We employed the dispersion relations of MHD modes derived from the linearized MHD equations. We assumed real wavenumbers and complex angular wave frequencies, namely complex wave phse velocities. The dispersion relations were solved numerically at fixed input parameters (taken from observational data) and varying degrees of torsion of the internal magnetic field. It is shown that the stability of the modes depends upon five parameters: the density contrast between the flux tube and its environment, the ratio of the external and internal axial magnetic fields, the twist of the magnetic field lines inside the tube, the ratio of transverse and axial jet’s velocities, and the value of the Alfvén Mach number (the ratio of the tube axial velocity to Alfvén speed inside the flux tube). Using a twisting jet of 2010 August 21 by SDO/AIA and other observations of coronal jets we set the parameters of our theoretical model and have obtained that in a twisted magnetic flux tube of radius of $9.8$ Mm, at a density contrast of $0.474$ and fixed Alfvén Mach number of $?0.76$, for the three MHD modes there exist instability windows whose width crucially depends upon the internal magnetic field twist. It is found that for the considered modes an azimuthal magnetic field of $1.3$–$1.4$ G (computed at the tube boundary) makes the width of the instability windows equal to zero, that is, it suppress the KH instability onset. On the other hand, the times for developing KH instability of the $m=12$ MHD mode at instability wavelengths between 15 and 12 Mm turn out to be in the range of $1.9$–$4.7$ min that is in agreement with the growth rates estimated from the temporal evolution of the observed unstable jet’s blobs in their initial stage.     

含钉孔有限大板应力集中系数解法—解析最小二乘法

在研究孔边应力集中系数的问题中，利用了复变函数方法，设预先满足所有的基本方程的待定复函数，再利用最小二乘法使其满足边界条件，从而解出孔边应力集中系数。