Grinding performance evaluation of porous composite-bonded CBN wheels for Inconel 718

For high-efficiency grinding of difficult-to-cut materials such as titanium and nickel alloys, a high porosity is expected and also a sufficient mechanical strength to satisfy the function.However, the porosity increase is a disadvantage to the mechanical strength. As a promising pore forming agent, alumina bubbles are firstly induced into the abrasive layer to fabricate porous cubic boron nitride（CBN） wheels. When the wheel porosity reaches 45%, the bending strength is still high up to 50 MPa with modified orderly pore distribution. A porous CBN wheel was fabricated with a total porosity around 30%. The grinding performance of the porous composite-bonded CBN wheel was evaluated in terms of specific force, specific grinding energy, and grinding temperature, which were better than those of the vitrified one under the same grinding conditions. Compared to the vitrified CBN wheel, clear straight cutting grooves and less chip adhesion are observed on the ground surface and there is also no extensive loading on the wheel surface after grinding.     

BTA 深孔钻削切屑变形与刀齿切削力分布规律仿真

采用ABAQUS有限元分析软件,建立了错齿BTA钻头钻削环状工件单元切削仿真模型,以45#钢为工件材料,对错齿BTA钻头各刀齿切削不同直径的环状工件进行了模拟仿真,分析了钻削过程中错齿BTA钻头各个刀齿切屑的形成过程与变形特点,研究了环状单元切削力三分量随工件半径的受力分布规律.结果表明,错齿BTA钻头各刀齿切削力分量呈现出随半径增大而增大的非均匀分布规律,并且切削速度和进给量对切削力分布规律几乎没有影响.     

多加速度计振动分离惯性补偿测力技术

为解决在高超声速脉冲风洞中进行大长细比等特殊模型测力实验所面临的惯性补偿问题,笔者提出了多加速度计振动分离惯性补偿方法。这一方法应用在长细比达20 :1 的模型气动力实验中,得到了较为理想的实验结果     

高速颤振模型设计中颤振主要模态的判断

颤振模型设计时难以实现完全的动力学相似,需要对颤振主要模态进行合理选择。采用数值分析方法,对颤振模型设计时主要模态的选取问题进行研究。通过各阶模态振型下气动刚度系数的比较、指定运动形式下广义非定常气动力的计算和不同模态截断下颤振结果的收敛特性分析,研究了颤振分析时不同模态运动之间的相互影响,对模态运动引起的气动力和颤振特性变化进行评估。以高超翼面模型为研究对象的数值算例结果表明,几种分析方法所判断的颤振主要模态基本一致。其中基于振型的广义气动刚度系数参数,避免了非定常气动力的计算,可作为颤振模型设计或颤振分析时主要模态选取的快速判断方法。     

弯曲通道模拟离心条件下的主燃级和预燃级联焰试验

冲压转子发动机是冲压发动机和燃气涡轮发动机的有机结合,其结构简单。冲压转子发动机燃烧室由于其内部受到强离心力场的作用,燃烧室火焰的稳定燃烧以及传播都会受其影响。为了得到离心力场对分级燃烧中两级联焰的影响规律,本文进行了试验研究工作。针对燃烧室在强离心条件下的燃烧特点,采用弯曲通道模拟气流的离心效应。在弯曲试验段上对预燃级和主燃级进行了联焰研究,试验在常温常压条件下进行,进口气流速度范围为10~70m/s。试验中考察了离心力、燃油分级比例以及主燃级燃油喷射初始角度对联焰的影响,试验结果初步验证了燃烧方案的可行性,为冲压转子发动机燃烧室的研究奠定了基础。     

基于虚拟仪器的切削力监控技术研究

研制了一种基于虚拟仪器界面、供现场使用的高精度、高效率的金属切削过程监控系统。研究中采用回归分析、叠加原理及抛物线插值的方法建立切削力模型 ,并基于该模型进行参数估计来提取切削状态特征 ,进而监控整个切削过程     

火箭发动机激励检测铁路桥墩的研究

论述了把火箭发动机作为激励源对铁路桥梁桥墩施加动载荷以检测和评估桥梁桥墩质量的研究情况，给出了有关的实验和测量结果。     

大功率无电极高密度等离子体电磁推进概述

无电极高密度等离子体电磁推进技术已成为未来深空探测、载人航天和货运、太阳能电站以及航天器在轨服务与维护等空间任务中极具竞争力的核心推进技术之一。在梳理不同无电极等离子体电磁加速机制基础上,开展大功率无电极高密度等离子体电磁推进技术性能对比,给出新概念无电极场反构型电磁推进技术向未来超大功率拓展的优势和发展潜力,同步分析了该技术亟需解决的关键基础问题,旨在为中国新概念场反构型电磁推进技术的研发提供理论基础。     

Experimental and numerical investigation on surface quality for two-point incremental sheet forming with interpolator

The unsatisfied surface quality seriously impedes the wide application of incremental sheet forming (ISF) in industrial field. As a novel approach, the interpolator method is a promising strategy to enhance the surface quality in ISF. However, the mechanism for the improvement of surface quality and the influence of interpolator properties on surface roughness are not well understood. In this paper, the influences of process variables (i.e. tool diameter, step size and thickness of interpolators) on the forming process (e.g. surface roughness, forming force and geometric error) are investigated through a systematic experimental approach of central composite design (CCD) in two-point incremental sheet forming (TPIF). It is obtained that the increase in thickness of interpolators decreases the surface roughness in direction vertical to the tool path while increases the surface roughness in direction horizontal to the tool path. Nevertheless, the combined influence between thickness of interpolators and process parameters (tool diameter and step size) is limited. Meanwhile, the placement of interpolator has little influence on the effective forming force of blank. In addition, the geometric error enlarges with the increase of step size and thickness of interpolator while decreases firstly and then increase with an increase in tool diameter. Finally, the influencing mechanism of the interpolator method on surface quality can be attributed to the decrease of the contact pressure due to the increase of contact area with the unchanged contact force. Meanwhile, the interpolator method eliminates the sliding friction on the surface of blank due to the stable relative position between the blank and the interpolator.     

仿生正弦前缘对翼面动态失速的影响

动态失速导致叶片气动载荷急剧变化，造成振动载荷激增，桨叶寿命大幅衰减。针对动态失速问题，从座头鲸胸鳍在动态倾转下取得良好的流动特性获得启示，据此模化出仿生正弦前缘翼面（包含3种波峰和2种波长），旨在实现动态失速控制。借助三维非定常数值模拟方法，采用运动网格技术，基于SC1095旋翼翼型，研究了仿生前缘动态失速流动控制机理及运动参数和来流速度的影响。结果表明：正弦前缘大幅度降低俯仰力矩系数峰值和阻力系数峰值；前缘波峰越大、波长越小，阻力系数峰值与俯仰力矩系数峰值的抑制效果越明显，虽然升力系数峰值减小，但其减小量远小于前两者，例如其中一种仿生翼使俯仰力矩系数峰值减小了47.7%，阻力系数峰值减小了36.4%，升力系数峰值减小14.1%；在最大迎角附近，正弦前缘能够缓和失速特性，使载荷变化更为平缓；在高平均迎角、低俯仰频率、低马赫数下，仿生翼动态失速控制效果更强，相比较而言迎角振幅的影响较小。