喷丸对激光辅助成形铝合金样件拉-拉疲劳性能的影响

为了研究激光辅助成形样件的疲劳性能及喷丸处理的作用规律,以2024铝合金板材为对象,对原始、激光辅助成形以及激光辅助成形后再喷丸等样件的微观组织、显微硬度、残余应力和拉-拉疲劳性能进行了对比分析研究.结果表明:激光辅助成形后,样件的组织和微结构未发现明显变化,但其硬度和残余拉应力水平有所下降;喷丸处理的激光辅助成形样件...     

先进航空板材成形技术应用现状与发展趋势

板材成形技术是武器装备发展中至关重要的技术之一,是一个国家军事技术能力和科技水平的重要组成部分。本文综合论述了以超塑成形/扩散连接技术、喷丸和蠕变时效成形技术、柔性多点模具蒙皮拉形技术和旋压成形技术等为代表的先进航空板材成形技术的应用现状,总结和提出了航空板材成形技术的发展趋势和重点。     

Effects of Shot Peening Process on Thermal Cycling Lifetime of TBCs Prepared by EB-PVD

Conventional two-layered thermal barrier coatings (TBCs) are prepared by electron beam physical vapor deposition (EB-PVD) with ZrO2-8 wt% Y2O3 (8YSZ) as top coat and CoCrAlY as bond coat on disk-shaped Ni based super-alloy. In this paper, three kinds of shot peening process with different lengths of operating time were adopted for bond coating. As a result, changes took place in its sur- face roughness and the surface micro-hardness. A thermal cycling test at 1 273 K×55 min and another at room temperature for 5 min were performed to study the effects of shot peening process on the thermal cycling lifetime of TBCs. It is found that a moderate shot peening process will be able to prolong the life time. The oxidation dynamic of the as-processed TBCs basically accords with the para- bolic rule, and the oxidation test also attests to the spallation between YSZ and thermal growth oxide (TGO) responsible mainly for the failure of TBCs.     

Generation of Non-Gaussian Random Vibration Excitation Signal for Reliability Enhancement Test

During environment testing, the time histories of some dynamic environments follow non-Gaussian distribution. It is always assumed that the random vibration simulated follows Gaussian distribution, because the traditional digital random vibration control system can only supply the random vibration excitation signal of Gaussian. Yo simulate the real environment of product, a method is developed in this paper that can generate non-Gaussian random signal with specified power spectrum density （PSD）, skewness and kurtosis by shot noise. In this way, non-Gaussian random vibration can be produced on traditional electrodynamic shaker. It solves the problems of spectral valley and energy shortage in low frequency on omni-axis shaker. At last, the wavelet is used to analyze the non-Gaussian signal     

40CrNi2Si2MoVA钢机械加工与喷丸试样旋转弯曲疲劳寿命的预测方法

为了预测机械加工及喷丸强化后40CrNi2Si2MoVA钢试样在室温下的旋转弯曲疲劳寿命,结合商用有限元软件ABAQUS和疲劳寿命分析软件FE-SAFE对不同数值计算方法的适用性及准确性进行比较,提出了喷丸强化40CrNi2Si2MoVA钢的寿命预测经验公式。结果表明:对于机械加工试样,选择"Brown-Miller"算法和表面残余应力用于计算可获得比较准确的预测结果;对于喷丸强化试样,高应力水平下也可选用"Brown-Miller"算法及表面残余应力,而低应力水平下则应改用"Stress-based Brown Miller"算法及最大残余应力。基于上述两种方法提出的经验公式:σmax=–64.378·lgN+1449.268,可改善40CrNi2Si2MoVA钢喷丸强化试样疲劳寿命预测的准确性。     

在(工作)持续时间短暂设备中伴随有燃烧的气体动力模型试验方法的特点

对在高焓、持续工作时间短暂设备中进行伴有燃烧过程的气体动力模型的试验方法的特点作了介绍。根据俄罗斯科学院西伯利亚分院理论及应用研究所组织这种试验工作所积累的经验 ,描述了解决各种各类与燃烧有关的问题的模型配备 ;在发动机进气道中的推力空气动力特性、压力及热通量的测量结果等等。由此说明试验时间为 50～ 2 0 0ms的热射式风洞是解决燃烧问题的可靠设备     

Laser Hardening of Metals

The first experiments on hardening metals by laserpeening induced residual compressive stress in the sur-face of metals for improving their resistance to cracking,stress corrosion and fatigue took place more than 30years ago. However, only today, with the development ofhigh-intensity pulse repetitive rate lasers, this methodstarts to compete to traditional peening, which use influ-ence of small metal balls.Laser peening uses pulses with high intensity 109￣1010 W/cm2 [1]. The laser energy abso…     

超高强度钢的喷丸强化

总结了航空常用超高强度钢0Cr13Ni8Mo2Al,30CrMnSiNi2,16Co14Ni10Cr2MoA和40CrNi2Si2MoVA喷丸强化所产生的残余压应力场特征,研究了喷丸所造成的表面粗糙度和表面残余应力等表面完整性变化,初步定性探讨了超高强度钢喷丸强化后表面完整性的改善及其对疲劳性能的影响.结果表明,喷丸可显著提高疲劳寿命和有效提高疲劳极限,而且对某一给定材料而言存在一个最佳的喷丸规范.     

机翼缘条喷丸强化变形模拟与参数优化

机翼缘条是连接飞机机翼与中央翼盒的重要结构件,其制造精度要求较高.喷丸强化后,该零件在啧丸残余应力的作用下会产生弯曲变形,需要通过优化不同位置的喷丸强化参数以减小弯曲变形量.首先,在喷丸强度的许可范围内进行了喷丸强化试验,并通过X衍射测量,建立喷丸参数与喷丸残余应力场间的函数关系;其次,设计Box-Behnken试验,通过等效喷丸变形模拟方法,得到了不同喷丸参数下机翼缘条的变形量,建立了缘条变形量与喷丸参数间的函数关系,根据Box-Behnken试验分析,结合工程条件得出了一组最优的喷丸强化参数;利用该组最优喷丸参数进行缘条的变形模拟和喷丸强化试验,发现喷丸变形的模拟与试验结果均较小,从而验证了缘条零件变形模拟和喷丸参数优化的有效性.     

薄壁结构双侧异步激光喷丸强化试验研究

航空发动机压气机叶片是典型薄壁结构,通过激光喷丸强化在叶缘引入残余压应力,是提高其抗异物撞击能力,延长疲劳寿命的有效途径。为解决双侧同步强化方法存在的材料层裂损伤风险的问题,提出薄壁结构双侧异步激光喷丸强化方法。试验研究发现:单侧薄壁激光喷丸试验中,光斑功率密度的改变会使薄壁结构相对于激光入射方向呈现"∧"或"∨"两种扭曲变形趋势;另一面采用同样参数进行激光喷丸后,扭曲变形会恢复;合理采用激光喷丸参数,双侧异步激光喷丸强化与同步强化相似,可以在两侧表面均得到残余压应力场,并且扭曲变形能满足形状精度要求。