套齿连接转子简化建模及动力特性分析

在进行转子和整机计算时建立套齿结构接触模型会增加计算量，降低计算效率，直接将套齿结构省略又无法体现其刚 度特性变化对转子动力特性的影响。针对该问题，基于航空发动机单圆柱面套齿连接的结构和力学特征，建立了考虑构件间界面 接触状态的力学特征分析模型，提出了考虑套齿结构刚度随参数变化的简化建模方法，并与套齿接触模型进行了对比分析。建立 了单圆柱面套齿连接结构转子简化模型，开展了相应的转子动力特性试验，对比分析了拧紧力矩对转子模态频率的影响。结果表 明：转子简化模型与试验模型最大计算误差小于5%，证明套齿结构简化建模方法具有较高的可靠性和准确性，可为工程实践中高 效开展含套齿结构转子及整机动力学准确计算分析提供方法与参考。     

南航2m直径旋翼模型试验装置的测量系统

本文简单介绍了南航２ｍ直径旋翼模型试验装置测量系统的５个测量分系统，及其设备配置、使用功能和测量精度。该装置的两个关键测量分系统是天平测量系统及旋翼桨叶应变测量系统。本文重点介绍了为提高这两个分系统的测量精度及减小测量误差，在天平设计、桨叶应变片粘贴、集流环性能、信号传输等方面所采取的方法及措施。     

某型导弹翼轴花键齿首齿机加工精度研究

就如何保证新一代导弹重要零件翼轴花键齿首齿位置精度达到±１０’的机加工技术作了详细的阐述，着重就花键齿插齿过程中的工装定位、首齿位置精度的提高和测量方法进行了较为认真的研究。实践证明，该种插齿工艺方法能保证翼轴零件首齿位置精度的互换性，在具有类似的首齿位置精度要求的齿轮加工行业中有一定的先进性，并具有借鉴和推广价值。     

提高花键加工精度的工艺研究

发动机中力及扭矩的传递全部通过渐开线花键副来实现,由于发动机工作转速高,因而要求渐开线花键副传动非常平稳。通过本工艺方法的探索,采用新的工艺加工方法,提高了涡轮泵叶轮、轴的花键加工精度,保证了涡轮泵装配性能的要求。     

Investigation on nonlinear lateral-torsional coupled vibration of a rotor system with substantial unbalance

Substantial unbalance may be caused by fan blade off during the operation period of gas turbine engines, and related dynamic problems are very critical to the safety design of rotor system in aero-engine. This article aims to understand lateral-torsional coupled vibration of the rotor system with substantial unbalance. The governing equation of a modified unbalanced rotor system is established based on Lagrangian approach. Then, a mathematical analytical method is proposed in which a linear approximation is derived and the Floquet theory and Hill’s method are incorporated, from which the modal characteristics of the unbalanced rotor are obtained. The modal characteristics of the unbalanced rotor system are revealed comprehensively for the first time. Furthermore, the relation between the modes and responses of the unbalanced rotor is discussed in detail. The results show that the lateral vibration and torsional vibration of the unbalanced rotor are coupled through the inertial terms in the governing equations. Due to the coupling, veering and lock-in phenomena occur between the frequencies of the forward whirl mode and the torsional mode. Furthermore, lock-in can lead to a kind of principal instability. With regard to the response of the unbalanced rotor, both natural vibration components and enforced vibration components appear in the lateral response, while only natural vibration components appear during torsional vibration. Moreover, natural vibration components play a crucial role in the response within the principal instability region and cause divergence of the vibration amplitudes in the lateral and torsional directions.     

直升机后缘襟翼驱动器迟滞现象仿真与抑制

直升机后缘襟翼多采用压电驱动器作为驱动元件，但是在使用过程中压电驱动器迟滞会对其振动控制性能产生不利影响，因此针对压电驱动器迟滞开展了迟滞建模与抑制研究。通过实验研究了压电驱动器在不同驱动频率下的迟滞特性，采用Bouc-Wen模型对驱动器迟滞现象进行了建模，并采用粒子群算法（PSO）辨识模型参数，与实际测量迟滞曲线进行了对比，在10~60 Hz范围内所建立的迟滞模型能够较为精确地描述压电驱动器迟滞现象。建立了基于Bouc-Wen逆模型的前馈补偿控制与PID反馈控制相结合的复合控制策略，实验结果显示该控制策略能够在10~60 Hz较宽的频率范围内有效抑制该压电驱动器迟滞现象。建立了考虑驱动器迟滞的主动控制后缘襟翼振动控制动力学模型，并对中等速度稳态前飞条件下后缘襟翼振动控制性能进行了仿真，仿真结果显示驱动器迟滞会在一定程度上削弱振动控制性能，而采用复合控制可以提高后缘襟翼旋翼振动控制性能。     

A novel control method for turboshaft engine with variable rotor speed based on the Ngdot estimator through LQG/LTR and rotor predicted torque feedforward

In order to compensate for the disturbance of wide variation in rotor demanded torque on power turbine speed and realize the fast response control of turboshaft engine during variable rotor speed, a cascade PID control method based on the acceleration estimator of gas turbine speed (Ngdot) and rotor predicted torque feedforward is proposed. Firstly, a two-speed Dual Clutch Transmission (DCT) model is applied in the integrated rotor/turboshaft engine system to achieve variable rotor speed. Then, an online estimation method of Ngdot based on the Linear Quadratic Gaussian with Loop Transfer Recovery (LQG/LTR) is proposed for power turbine speed cascade control. Finally, according to the cascade PID controller based on Ngdot estimator, a rotor demanded torque predicted method based on the Min-batch Gradient Descent-Neural Network (MGD-NN) is put forward to compromise the influence of rotor torque interference. The simulation results show that compared with cascade PID controller based on Ngdot estimator and the one combined with collective pitch feedforward control, the novel control method proposed can reduce the overshoot of power turbine speed by more than 20%, which possesses faster response, superior dynamic effect and satisfactory robustness performance. The control method proposed can realize the fast response control of turboshaft engine with variable rotor speed better.     

航空发动机低压转子系统的“可容模态”设计及实验验证

建立了带弹性支承和阻尼器的航空发动机低压柔性转子动力学模型,进行了模态计算以及临界转速处的响应计算。在考虑临界转速约束与“临界跟随”现象约束的条件下,综合模态不平衡影响因子、弹支应变能占比以及套齿连接结构稳定性构造了可容度评价函数,建立了低压转子系统的“可容模态”优化设计方法。设计并搭建了低压转子实验系统,从模态测试实验、阻尼器减振实验以及长时间“共振”实验,验证了设计方法的可靠性。研究结果为计算的临界转速与实际测量的临界转速最大误差为3.86%,阻尼器在1阶与2阶临界转速处的减振比最大可达45.6%,实验转子系统在1阶与2阶临界转速处各完成了长达412.5 s和429.8 s的“共振”实验,共振过程中转子系统各通道振动单峰值稳定在100μm以内,且无次谐波产生。表明了所建立的航空发动机低压转子系统“可容模态”优化设计方法是可行的。     

涡轮动叶表面换热特性的试验研究

航空发动机性能的提高对涡轮叶片耐热极限提出了更高的要求,为了更准确地分析涡轮叶片的传热特性,选取某型气冷涡轮动叶10%、50%和90%叶高的特征型面通过低导热光敏树脂材料经过3D打印而成,通过叶片表面粘贴厚度为0.02mm康铜加热膜接通恒定电流加热,使用红外热像系统精确测量叶片壁面温度,在平面叶栅中研究了吹风比(M)和雷诺数(Re)对气膜绝热冷却效率和努塞尔数(Nu)的影响(试验中基于弦长的进口雷诺数Re为8.0×10⁴-16.7×10⁴,吹风比M为1-3)。试验结果表明：M=1时气膜能够较好附着在叶片表面,叶片表面得到较好冷却;随着主流雷诺数的增加,绝热壁面温度逐渐升高,绝热效率逐渐降低;吹风比对涡轮叶片的传热特性的影响与气膜孔出流角度有关,随着吹风比的增大,压力面绝热冷却效率逐渐增大,由于吸力面的气膜孔出流角较大,吹风比增大使得吸力面的绝热冷却效率逐渐减小;随着吹风比的增加,对流换热系数增大。     

机匣沟槽对微型轴流涡轮叶尖泄漏流动的影响

本文通过对某微型涡喷发动机的单级轴流式涡轮进行机匣设计,采用剪切应力输运(SST)模型求解定常黏性雷诺平均Navier-Stokes方程,研究了不同机匣沟槽结构对其叶尖泄漏流动的影响。计算结果说明：当全机匣沟槽结构的叶顶浸入沟槽即d/c＞1.0时,封严效果较好;相较于全机匣沟槽结构,后开式机匣沟槽结构的封严效果更好, 随着沟槽前缘间隙的增大,封严效果减弱;沟槽深度a/c=1时,封严效果最佳,即泄漏流明显减弱,同时效率减小量较小。