定间隙间歇送进-混气电解加工技术

介绍了定间隙间歇送进-混气电解加工技术及其提高复制精度的途径,通过试验研究了该技术在提高电解加工精度及表面质量方面的优越性。     

Numerical simulations of water spray on flame deflector during the four-engine rocket launching

This paper aims to study on the cooling effect with two types of water spray nozzle on the flame deflector during the four-engine launch vehicle take-off. To accurately simulate the two-phase flow of the rocket gas with multispecies and the water spray, the three-dimensional compressible Navier-Stokes equations, discrete ordinates methods and realizable k-Ɛ turbulence model are used to establish the rocket supersonic plumes impact model. The Eulerian dispersed phase (EDP) model was used to simulate the water spray into the exhaust gas. The accuracy and effectiveness of the gas-liquid flow model are verified by a good agreement between simulation results and experimental data. On this basis, a series of numerical simulation studies under different water injection position are performed. The results show that the high temperature regions, along the axis of engines on the deflector plate, have no significant temperature decreasing effect by water spray from the nozzles mounted on the apex of the deflector, and the high temperature converts a large quantity of water into vapor near the plume boundary, which would decrease the flow conductivity. With the cooling spray nozzle fixed directly to the deflector plate, the temperature decrease effect is obvious and the effect of thermal shock on deflector plate induced by exhaust plume is reduced, so that it can prevent the flame deflector from thermal ablation. The study results provide indepth information and engineering guidance for designing the water spray systems and increasing the safety of the launch process.     

自制等离子喷枪冷却系统的设计及测试

等离子喷枪是制备热障涂层中的研究重点。目前关于等离子喷枪的研究多集中于喷嘴(阳极)、阴极,鲜有关于喷枪冷却系统方面的研究;喷枪冷却系统的优劣直接影响喷枪的工作寿命和喷涂过程的稳定性,同时制备热障涂层的质量也与冷却效果紧密相关。本文利用三维模型,详细阐述了自制的喷枪冷却系统通道及工作原理,并对设计进行了理论计算,对自制的喷枪进行点火试验和喷涂测试,结果显示自制的喷枪冷却系统功能良好,喷枪工作稳定,涂层质量较好。     

DME脉冲调制信号波形参数对空间频谱占用的影响分析

航空测距器DME的开发、调试和性能验证都要用到高斯双脉冲调制格式的DME信号。由于专用的DME信号模拟器技术复杂、价格昂贵,人们常用具有快沿双脉冲调制功能的模拟信号源替代。本文以航空测距器DME信号要求为依据,初步分析了这种替代可能存在的问题,并通过实验对不同边沿条件下高斯双脉冲、矩形双脉冲调制信号的功率频谱占用情况进行了验证。     

基于ALE法的水陆两栖飞机船体着水性能分析

水陆两栖飞机的着水性能是体现其综合性能的重要因素之一.应用ALE法对三种水陆两栖飞机船体截面进行入水仿真计算,从着水载荷、喷溅性能及运动响应三个方面对着水性能进行综合评估.对比分析了直线型、带舭弯弧形、复合型三种构型截面在不同速度、不同重量下的压力分布、喷溅性能以及运动响应,得到了三种截面横向压力分布规律.计算结果显示相同状态下,喷溅性能复合型优于带舭弯弧形、带舭弯弧形优于直线型;过载复合型远大于带舭弯弧形,带舭弯弧形稍大于直线型,综合看来带舭弯弧形截面着水性能最佳.     

脉冲爆震燃烧室出口燃气能量分布特性

为了提高脉冲爆震燃烧室出口燃气能量转换效率,采用数值计算方法,研究了带气动阀和爆震增强结构的脉冲爆震燃烧室出口燃气能量分布特性,结果表明:脉冲爆震燃气的膨胀过程先后经历一次膨胀、二次膨胀和过度膨胀3个阶段,单个周期内二次膨胀阶段的时间和能量占比最大;燃烧室出口燃气压力势能、动能、内能和能流密度的分布主要受燃气压力的影响,且变化规律与燃气压力一致;一次膨胀阶段燃气增加的压力势能、动能、内能分别占单个周期的479%、259%、251%;二次膨胀阶段燃气增加的压力势能、动能、内能分别占单个周期的502%、576%、581%。     

Corrosion mechanism investigation of TiN/Ti coating and TC4 alloy for aircraft compressor application

It is imperative to develop multifunctional erosion and corrosion resistant coatings for compressor blades of aircraft engines in harsh environment. PVD (Physical Vapor Deposition) technology has the advances in processing erosion-resistant coatings; however, the performance of PVD coatings to combat corrosion depends on various coating defects. Determining and comparing the corrosion performances of PVD TiN/Ti coating and uncoated TC4 alloy was the main objective of present work. The 960 h salt spray corrosion and 116 h hot corrosion tests were conducted to simulate the grounding and working environments of the aircraft compressors. The corrosion mechanisms due to the coating defects such as pinhole, columnar boundary and large grain were analyzed based on the OM, Confocal microscope, electrochemical measurements, SEM, XRD and EDS results. Owing to the disordered state associated with the columnar boundary and the coating defect, nitrogen could be easily replaced by oxygen in the hot corrosion process, these structures were channels for fast diffusion of oxygen. Moreover, the Gibbs energy changes of Ti oxidation and TiN oxidation were thermodynamically calculated according to the working condition of aircraft compressors, and considerable research effort was focused on mapping out the phase diagram of Ti, TiN and high pressure gases. The findings of this research can provide insights into developing multifunctional coatings for future aircraft engines.     

双脉冲固体火箭发动机隔舱打开与破片运动过程模拟

相比传统固体火箭发动机,具有能量管理特性的双脉冲固体火箭发动机结构更为复杂,为了提高其工作可靠性,针对核心部件金属隔舱的破片运动过程开展了数值仿真与试验研究。首先基于LS-DYNA软件,分析中引入监测函数、逻辑开关函数和加载驱动函数,模拟燃气流对破片的连续作用力,计算得到了在不同时刻破片的空间分布规律、撞击点位置及发动机内部损伤情况,保证了破片运动过程的高保真还原。其次,为了验证仿真结果的准确性,进行了模拟二脉冲初始工况的热流试验,发现破片撞击位置及损伤程度的仿真结果与试验数据一致性较高,其中撞击位置的预示误差小于9%,试验结果充分验证了有限元模型的准确性。由此,建立了适用于双脉冲固体火箭发动机金属隔舱破片运动过程的分析模型,实现了破片撞击位置及损伤程度的高精度预示。     

离子液体电喷推力器的关键技术及展望

首先介绍离子液体电喷推力器的工作原理和分类,通过与其他相同推力量级的电推力器对比进一步分析了其特点,然后总结了离子液体电喷推力器的国内外研究现状,在此基础上重点梳理了微尺度下带电粒子的产生与加速、微细制造与精密装配、推进剂贮存和供给、高升压比微功率电源处理单元以及比冲和推力测试等离子液体电喷推力器研制过程中涉及的关键技术,最后展望了小型化、模块化与推力密度提升的发展趋势并提出离子液体电喷推力器的发展构想。     

工程意义上的高斯脉冲信号不失真采样分析

基于高斯脉冲信号的时频域特征,分析其采样条件。针对高斯脉冲信号这种非周期信号采样的特殊性,指出高斯脉冲信号采样还需满足峰值采样条件,并对不同采样点数下峰值误差能够达到最小值的概率进行建模。理论分析和仿真结果表明,按照所提出的采样条件进行采样,能够保证高斯脉冲信号采样的峰值误差最小,同时所提出的概率模型能够比较准确地估计出在不同采样点数下峰值误差能够达到最小值的概率。