Performance analysis and application on Ti-6Al-4V of micro-forging system

Micro-forging (MF) is a novel surface modification technology which is capable of smoothening and strengthening the workpiece surface simultaneously. Based on analysis of the mechanism and energy conversion of micro-forging process, an electromagnetically driven micro-forging system is developed. To further grasp the kinetic characteristic of the equipment, a simulation model is established and its accuracy is verified. With the help of simulation and experimental results, we propose an input voltage optimization method, which drives the micro-forging head moving in a uniform and stable way. In this study, the influence of MF on surface integrity of Ti-6Al-4V (TC4) is firstly reported. Experimental results show that MF treatment reduces surface roughness (R_a) and increases micro-hardness by 48% and 11.8% at most, respectively. Besides, a compressive stress layer with an amplitude of −1000 MPa and a depth of 0.8 mm is observed. This study analyzes the performance and reveals the potential of micro-forging technology, which lays a solid foundation for expanding its application in TC4 surface modification.     

高空低气压下电晕放电电磁脉冲辐射特性模拟实验

为研究高空低气压下飞行器表面电晕放电电磁脉冲辐射特性,以尖端导体电晕放电为研究对象,进行了低气压下电晕放电电磁脉冲辐射特性模拟实验,给出了辐射电场幅值与气压的关系表达式,并基于气体放电和电磁场理论总结了电晕放电电磁脉冲辐射特性随电压极性、气压以及测试距离的变化规律。结果表明:电晕放电电磁脉冲辐射电场时域波形呈衰减振荡形式,持续时间约为600 ns,首脉冲方向随电压极性的不同而不同,且辐射电场分量主要集中在与放电针相同的极化方向;辐射电场频谱主要分布在500 MHz以内,在35 MHz和170 MHz处出现稳定的波峰;在气压为4~30 kPa范围内,随着气压的降低,放电电磁脉冲辐射电场增强;随着测试距离的增加,电晕放电电磁脉冲辐射电场逐渐衰减。该研究结论可为低气压下飞行器电晕放电电磁脉冲辐射特性研究提供有益参考。     

双脉冲固体火箭发动机压强振荡特性研究

为了研究隔舱消融对双脉冲发动机中燃烧室的压强振荡影响规律,选择隔舱消融几个典型时刻进行研究,运用大涡模拟(LES)方法,对Ⅱ脉冲工作时的发动机流场稳定性进行数值模拟.最后得到了各工况下的压强时间曲线及其快速傅氏变换(FFT)结果.分析表明:由于Ⅱ脉冲工作初期隔舱暴露在流场中产生额外扰动,以及隔舱级间通道形成狭窄通道的加速作用,是导致边界层分离而引起障碍涡脱落的主要因素.点火初期,双脉冲发动机易发生轻微压强振荡.随隔舱消融,整个流场在发动机工作中、后期逐渐趋于平稳.      

150kV/30kW逆变式电子束焊接高压电源设计

针对150kV/30kW电子束焊接高压电源高电压、大功率输出的要求,低压电路采用IGBT (Insulated Gate Bipolar Transistor)逆变隔离直流电源与逆变全桥串联的主电路拓扑,高压电路由3组升压变压器与10倍压整流电路的串联结构并联组成;设计了高压采样电路、束流采样电路,以及双闭环控制电路.基于上述技术,实现了150kV/30kW高电压大功率输出.实验结果表明高压加速电源的输出线性度和束流输出线性度较好,同时高压稳定度和束流稳定度均在0.5%左右,能够满足电子束焊接的要求.     

Structural and collisional data for Mg III and Al IV

We present in this work energy levels, oscillator strengths, radiative decay rates and fine structure collision strengths for the Mg III and Al IV ions. The 11 configurations: (1s²) 2s²2p⁶, 2s²2p⁵3l, 2s2p⁶3l, 2s²2p⁵4l   (l?n-1$l?n-1$, where n is the principal quantum number), yielding the lowest 75 levels are used. The collisional data for these two ions are missing in the literature, especially the database CHIANTI, this is the principal motivation behind the present work. Calculations have been performed using the AUTOSTRUCTURE code. AUTOSTRUCTURE treats the scattering problem in the distorted wave approach. Fine structure collision strengths are calculated for a range of electron energies from 10 Ry to 240 Ry. The atomic structure data are compared to available experimental and theoretical results.     

高压脉冲电子束的控制及其对焊缝形貌影响

研制出一台150 kV/30 kW高压脉冲电子束焊机,介绍了控制脉冲束流产生的偏压脉冲电源拓扑电路结构及脉冲束流频率、占空比、束流基值、束流峰值的调节控制技术.在0~1 kHz频率范围内,该电源可输出最大幅值200 mA的脉冲电子束束流,且工艺参数调节方便.分别采用脉冲束流与连续束流电子束工艺焊接了1Cr18Ni9Ti奥氏体不锈钢,对不同工艺的焊缝形貌进行了对比分析.与连续束流电子束焊接工艺相比,采用脉冲电子束焊接工艺的焊缝熔深增加,深宽比增大;对于脉冲电子束焊接工艺,占空比给定时,随着束流频率增加,焊接缺陷减少.试验结果表明:脉冲束流频率、占空比是影响焊缝成形的关键工艺参数;脉冲调制方式控制偏压是获得高压脉冲电子束的理想控制技术之一.      

基于有限元Craig缩聚模型的基础激励和载荷识别

载荷识别是用有限自由度的加速度测量值推断外力.基础激励是在基础自由度上加给定的加速度时间历程激振结构,求整个结构的动响应.利用Craig减缩模型的性质,及界面自由度的已知运动可求出整个结构其余自由度的动力学响应,完成基础激励求解.在此基础上用已知的界面自由运动和求得的非界面自由度的动力学响应,代入结构动力学方程即可实现载荷识别.本方法唯一能给基础激励和载荷识别结果带来的偏差是Craig缩聚模型与原始有限元模型间的差异,对此用频响分析的方式,直接从频响曲线的变化来确定缩聚模型的精度.算例表明这一新的基础激励和载荷识别途径是有效的.      

高温磁悬浮轴承励磁绕组制造技术

针对国内外高温励磁绕组存在的缺陷与不足,提出了一种新型的迷宫形励磁绕组结构,首先通过电火花线切割制造出单层迷宫形线圈,并在线圈匝间和层间充分均匀地填充耐高温绝缘材料;然后通过真空钎焊工艺实现多层迷宫形线圈的牢固焊接,最后将焊接成型的多层线圈封装成迷宫形绕组,并应用于单自由度高温磁悬浮轴承试验台中,实现了550℃被悬浮物体近20h的稳定悬浮.研究结果表明:线圈焊缝的高温电阻值小,抗剪切强度满足要求,焊缝的金相组织致密均匀;绕组匝间和层间绝缘性能良好;迷宫形励磁绕组在原理和工艺上是可行的.对高温悬浮试验后的迷宫形绕组内部形貌进行观察后发现封装线圈的高温绝缘材料存在一定的缺陷,有待进一步研究.      

深空伪码测距中复合码性能的分析与研究

深空伪码测距系统中复合码的选择影响到系统的无模糊距离、测距精度、捕获时间和硬件实现方法. 针对深空伪码测距系统中常用的测距码进行仿真、分析、比较与研究, 包括复合码的频谱特性、周期、直流分量、码钟衰减、捕获时间和测距抖动误差等. 利用同相相关系数和非同相相关系数的信号空间图分析复合码的捕获时间性能; 采用同相中相积分环作为码跟踪环, 利用其线性环路模型分析测距系统的抖动误差性能; 进而分析半正弦成型和方波成型对系统的捕获时间和测距抖动误差的影响. 通过研究和分析认为, 在深空测控测距中, 一种比较适用的测距方式是选择T4B作为伪码测距系统的测距码, 基于DDS原理产生任意码片移位的伪码序列, 采用半正弦成型调制方式和半正弦匹 配滤波接收技术, 利用同相中相积分环进行伪码的跟踪.      

Experimental Investigation of Nozzle Effects on Thrust and Inlet Pressure of an Air-breathing Pulse Detonation Engine

Nozzle effects on thrust and inlet pressure of a multi-cycle air-breathing pulse detonation engine (APDE) are investigated experimentally. An APDE with 68 mm in diameter and 2 050 mm in length is operated using gasoline/air mixture. Straight nozzle, converging nozzle, converging-diverging nozzle and diverging nozzle are tested. The results show that thrust augmentation of converging-diverging nozzle, diverging nozzle or straight nozzle is better than that of converging nozzle on the whole. Thrust augmentation of straight nozzle is worse than those of converging-diverging nozzle and diverging nozzle. Thrust augmentations of diverging nozzle with larger expansion ratio and converging-diverging nozzle with larger throat area range from 20% to 40% on tested frequencies and are better than those of congeneric other nozzles respectively. Nozzle effects on inlet pressure are also researched. At each frequency it is indicated that filling pressures and average peak pressures of inlet with diverging nozzle and converging-diverging nozzle with large throat cross section area are higher than those with straight nozzle and converging nozzle. Pressures near thrust wall increase in an increase order from without nozzle, with diverging nozzle, straight nozzle and converging-diverging nozzle to converging nozzle.