发电机转子匝间测试及其实践应用的研究

船用发电机的转子绕组因通过电压低、电流小、结构比定子简单等原因,在日常电机制造及检验过程中,匝间绝缘的监测容易忽视,而且IEC 60034以及IEC 60092等国际电工委员会颁布的标准中也没有对此提出明确要求。但是, 基于对产品质量及性能的可靠性保障,转子匝间耐压测试是有必要的,特别对高压电机产品的转子匝间绝缘监测,以验证匝间绝缘对陡峭前沿的操作过电压的承受能力。以制造厂进行的高压发电机转子匝间试验为例,介绍了测试方法、故障现象及异常分析三部分内容,包含了以脉冲波形判断发电机转子部分的绝缘异常,以及制造过程中接地电阻的问题。     

超高强度钢滚道的精密成形磨削工艺

介绍一种超高强度齿圈的滚道精密成形磨削的工艺。该工艺通过改进测量方法,减小零件滚道的测量误差,通过细化工艺流程、制定关键作业说明书,控制加工过程的误差,提升滚道的质量,实现了批量生产时内外滚道的互换性。     

飞行器风洞模型的快速制造技术

基于快速成型技术,提出了飞行器风洞模型的快速制造技术方案。通过研究测压风洞模型的尺寸补偿、孔道设计及结构布置规律,发展了孔道一体化测压模型的快速制造技术;发展了结构相似气动弹性模型的设计与制造方法,并通过模态实验校核了精度;通过快速成型技术与电化学沉积技术的结合,发展了金属-树脂复合测力模型的快速制造方法,提高了模型的强度和刚度;论证了该技术在周期和成本等方面的优越性。该技术克服了传统加工的局限,提供轻质风洞模型制造的高精度、短周期、低成本的整体解决方案,为发展新型试验技术等提供基础,这能够提升风洞模型设计与制造的自动化水平,有助于该领域传统技术的革新,对新型飞行器的研制具有重要意义。     

高速水流冲击弹性边界结构问题的试验研究

针对水下航行体出水过程空泡溃灭问题,依据水发射试验装置,设计一套试验方案,研究高速水流冲击弹性边界结构的现象.研究结果表明:高速水流冲击弹性边界时,随着弹性边界工装厚度的增加,压力脉冲脉宽逐渐减小,压力脉冲幅值逐渐增大,其增大部分主要是由于刚度较大产生的高频振荡部分.将数据分析频率窗口降低至500Hz,去掉高频振荡成分...     

An investigation on adaptively machining the leading and tailing edges of an SPF/DB titanium hollow blade using free-form deformation

Titanium hollow blades are characterized with lightweight and high structural strength, which are widely used in advanced aircraft engines nowadays. Superplastic forming/diffusion bonding (SPF/DB) combined with numerical control (NC) milling is a major solution for manufacturing titanium hollow blades. Due to the shape deviation caused by multiple heat and pressure cycles in the SPF/DB process, it is hard to manufacture the leading and tailing edges by the milling process. This paper presents a new adaptive machining approach using free-form deformation to solve this problem. The actual SPF/DB shape of a hollow blade was firstly inspected by an on-machine measurement method. The measured point data were matched to the nominal SPF/DB shape with an improved ICP algorithm afterwards, by which the point-pairs between the measurement points and their corresponding points on the nominal SPF/DB shape were established, and the maximum modification amount of the final nominal shape was constrained. Based on the displacements between the point-pairs, an accurate FFD volume was iteratively calculated. By embedding the final nominal shape in the deformation space, a new final shape of the hollow blade was built. Finally, a series of measurement and machining tests was performed, the results of which validated the feasibility of the proposed adaptive machining approach.     

2004年吸气式推进技术进展

2004年,吸气式推进技术取得了很大进展。有大量的民用发动机获得或接近获得FAA合格证．F135和F136联合攻击机发动机都进行了全尺寸的发动机地面台架试车,发动机技术计划继续取得成功,采用超燃冲压发动机的X-43在第2次和第3次飞行试验中成功验证了可控加速飞行,达到了M7和M10的飞行速度。     

采用压电陶瓷传感器提高悬臂式镗杆的加工精度(英文)

由于悬臂式镗杆的刚度较低,镗削加工中容易产生加工误差。本文采用了误差在线检测与实时补偿的方法,以提高悬臂式镗杆的加工精度。通过应变片测试微量镗削加工中镗杆的变形,在线检测加工误差,用压电陶瓷传感器对加工误差进行实时补偿。镗刀和压电陶瓷传感器分别安装在杠杆式结构的微量镗杆的两端,这样镗杆的结构尺寸可以不受压电陶瓷传感器的影响,镗杆的长径比为８。     

A novel method for solving shortest tool length based on compressing 3D check surfaces relative to tool postures

Solving the shortest tool length quickly under a known tool trajectory in multi-axis machining of complex channel parts is an urgent problem in industrial production. To solve this problem, a novel and efficient method is proposed which is featured by extracting only a few necessary curves from the check surface instead of sampling the entire surface. By rotating and compressing the 3D check surface relative to all tool postures, the boundaries of the area occupied by the 2D compressed surfaces are the essential elements for determining the shortest tool length. A tracking-based numerical algorithm is introduced to efficiently solve the silhouette curves which are formed in compressing. To define the multi-taper shaped tool holding system (THS) which is commonly used in production, a characterization model for THS profile is established. A model for solving the shortest tool length is finally constructed based on the critical interference relationship between the THS profile and all compressed boundary curves. For acceleration, the boundary splines are segmented according to their knot vectors. Then a new concept called the axis-aligned tool length box (AATB) is introduced, which can provide a conservative range of tool length for a spline segment. By scanning the AATBs of all spline segments, the very few effective spline segments that may ultimately determine the shortest tool length are filtered out. This acceleration method makes the solution for the shortest tool length more focused and efficient. The results of experimental examples are also reported to validate the efficiency and accuracy of the proposed algorithm.     

电源端口电磁脉冲防护方法研究

为了解决电源端口在不同电磁脉冲条件下的防护问题,提出了一种适用于多种电磁脉冲防护设计方法。该方法能依据不同电磁脉冲波形精准指导防护电路设计;该方法使用CST对电源端口电源线及电路建模进行仿真分析;利用其电磁仿真结果,设计防护电路;并采用数值计算方法对防护电路中的防护器件瞬态电压抑制器进行精准设计,可保证瞬态电压抑制器本身及后级电路不发生损坏,可为电源端口防护不同电磁脉冲提供理论依据。     

多零件数控加工技术的研究与应用

论述了多零件数控加工技术的应用现状及关键技术;介绍了西安飞机工业(集团)有限责任公司(简称西飞)在多零件数控加工领域的研究与应用,对提高数控设备利用率和加工效率、改善产品质量有一定的借鉴作用。