晶体取向对第四代单晶高温合金DD15高周疲劳性能的影响

在定向炉中分别采用籽晶法制备了[001]、[011]和[111]3种不同取向的第四代单晶高温合金DD15,在800℃研究了不同取向的高周疲劳性能,分析了合金不同取向的显微组织、疲劳断口形貌和疲劳断裂组织.结果表明:在凝固方向横截面上不同取向合金的铸态枝晶和热处理γ′相组织明显不同.合金800℃的高周疲劳性能存在各向异性...     

Remaining useful life estimation for deteriorating systems with time-varying operational conditions and condition-specific failure zones

Dynamic time-varying operational conditions pose great challenge to the estimation of system remaining useful life (RUL) for the deteriorating systems. This paper presents a method based on probabilistic and stochastic approaches to estimate system RUL for periodically moni-tored degradation processes with dynamic time-varying operational conditions and condition-specific failure zones. The method assumes that the degradation rate is influenced by specific oper-ational condition and moreover, the transition between different operational conditions plays the most important role in affecting the degradation process. These operational conditions are assumed to evolve as a discrete-time Markov chain (DTMC). The failure thresholds are also determined by specific operational conditions and described as different failure zones. The 2008 PHM Conference Challenge Data is utilized to illustrate our method, which contains mass sensory signals related to the degradation process of a commercial turbofan engine. The RUL estimation method using the sensor measurements of a single sensor was first developed, and then multiple vital sensors were selected through a particular optimization procedure in order to increase the prediction accuracy. The effectiveness and advantages of the proposed method are presented in a comparison with exist-ing methods for the same dataset.     

Prediction of cutting forces in ball-end milling of 2.5D C/C composites

Machining of carbon/carbon (C/C) composite materials is difficult to carry out due to its high specific stiffness, brittleness, anisotropic, non-homogeneous and low thermal conductivity, which can result in tear, burr, poor surface quality and rapid wear of cutters. Accurate and fast pre-diction of cutting forces is important for milling C/C composite materials with high quality. This paper presents an alternative cutting force model involving the influences of the directions of fiber. Based on the calculated and experimental results, the cutting forces’ coefficients of 2.5D C/C com-posites are evaluated using multiple linear regression method. Verification experiment has been car-ried out through a group of orthogonal tests. Results indicate that the proposed model is reliable and can be used to predict the cutting forces in ball-end milling of 2.5D C/C composites.     

表贴式永磁同步电机直接转矩控制变幅值预测控制研究

基于以电压矢量幅值为变量的表贴式永磁同步电机(SPMSM)磁链和转矩方程,采用预测控制计算得出施加不同电压矢量幅值的下一时刻磁链和转矩值,选择使磁链和转矩误差目标函数最小的电压矢量幅值作为最优值,从而确定下一时刻施加的电压矢量。仿真结果表明:在电压矢量变幅值预测下,SPMSM直接转矩控制(DTC)系统运行良好,定子磁链轨迹为理想圆,磁链和转矩均符合控制要求,转速跟踪良好,定子电流波形正弦。预测控制需要从备选电压矢量幅值集合中选择最优幅值。理论上,备选电压矢量幅值个数越多,系统优化效果越好,但也带来更大的计算负担。研究了9种等分电压矢量情况下变幅值预测控制系统的控制效果。根据控制效果和计算负担,提出变幅值预测控制将电压矢量幅值三等分较为理想。     

表贴式永磁同步电机直接转矩控制变角度预测控制

基于以电压矢量相角为变量的表贴式永磁同步电机(SPMSM)磁链和转矩方程,采用预测控制计算得出施加不同电压矢量相角的下一时刻磁链和转矩值,选择使磁链和转矩误差目标函数最小的电压矢量相角作为最优值,从而确定下一时刻施加的电压矢量。仿真结果表明:在电压矢量变角度预测下,SPMSM直接转矩控制系统运行良好,定子磁链轨迹为理想圆,磁链和转矩均符合控制要求,转速跟踪良好,定子电流波形为正弦。研究了不同等分电压矢量相角选择区域方式下变角度预测控制系统的控制效果。综合考虑控制效果和计算负担,变角度预测控制下将相角选择区域四等分比较理想。     

侧载及加热方位对槽道内临界热流密度影响

为了研究侧载以及加热方位对矩形窄缝槽道内临界热流密度特性的影响,在旋转平台上进行了两相流的超重力实验.以蒸馏水为工质,通过改变质量流速、入口温度、侧载大小以及加热方位,获得了发生临界换热现象时的质量流速、实验段压降和壁温的变化趋势,考察了侧载和加热方位对临界热流密度的影响规律,并对侧载下两相流不稳定性进行了简析.实验表明:发生临界换热时,壁温迅速上升,有效加热热流开始减少,关闭加热电源后,实验段压降下降、质量流速回升较明显;侧载以及不同的加热方位对临界热流密度有明显影响;临界热流密度发生前后,蒸汽回流导致进口温度上升,增加了流动的不稳定性.      

微小整体叶轮五轴联动微细铣削加工试验研究

微小整体叶轮作为微型发动机的重要组成部分,其加工质量直接影响微型发动机的使用性能。针对微小整体式复杂叶轮流道狭窄、叶片扭曲大和长厚比大等特点,开展了微小复杂扭曲整体式叶轮五轴联动微细铣削加工方法研究。针对微小叶轮加工过程极易发生变形、过切和碰撞干涉等问题,对微小叶轮的加工过程进行工艺规划,建立了微小叶轮流道加工刀具选择的约束方程,计算出叶轮加工刀具的最大理论直径。通过CAM软件对叶轮进行切削仿真,验证了刀具选择和工艺规划的正确性。通过五轴联动微细铣削试验,得到了具有6个直径10mm的叶片、叶片最小厚度0.15mm、叶片最小相邻间距0.58mm的7075铝合金微小整体叶轮。     

UG二次开发在数字化检测中的应用

在基于MBD的全三维数字化设计制造背景下,结合数字化检测技术的发展趋势,本文通过调用UG NX8系统提供的UG/Open API函数,提取三维模型中的信息至树列表控件中,并为PMI树列表中节点的单击事件添加消息响应函数,自动定向显示PMI所在的模型视图,并高亮显示该PMI信息,以实现检验过程的图形化引导,显著提高检测效率。     

点阵单元类型和排布角度对传热特性的影响

基于瞬态液晶测试技术和数值仿真,在相同孔隙率条件下,研究了桁架型点阵结构的单元类型和排布角度对矩形通道壁面对流传热特性的影响.结果表明:点阵单元类型对壁面传热性能有决定性的影响,其中交叉排布的体心立方(body centered cubic-0,BCC-0)和Kagome-0点阵归因于出色的传热强化效果,雷诺数在5 7...     

基于SVM的浮动车行驶模式判断模型

浮动车在低速情况下存在两种行驶模式,如不能对上述模式进行准确区分,将严重影响浮动车实时路况计算的精度和效率.研究和设计了一个基于支持向量机(SVM,Support Vector Machine)的浮动车行驶模式判断模型,并针对性地提出了一种简单的基于隶属度矩阵的特征评价和选择方法.实验表明通过上述方法选择的特征子集所训练的分类器在测试样本集上具有92.6%的分类准确性;经过行驶模式分析后,浮动车系统的准确性有显著提升.