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181.
182.
钣金件快速精确加工中的激光切割工艺分析 总被引:2,自引:1,他引:1
针对δ0.5mm~δ6mm钣金件的结构特点,通过比较常用加工工艺和激光切割过程工艺.选出适合实际的优化方案。验证了不同切割参数对切割质量的影响。在工艺参数为:脉冲功率2.4kW、脉冲宽度约10ms、功率密度10^7W/cm^2的情况下,激光切割δ0.5mm~δ6mm钣金件获得了良好的切割质量,尺寸精度控制在误差(±100μm)范围内。工艺方案合理,生产率高。 相似文献
183.
立铣加工颤振稳定性时域求解与分析研究(英文) 总被引:7,自引:0,他引:7
In this paper, the instantaneous undeformed chip thickness is modeled to include the dynamic modulation caused by the tool vibration while the dynamic regenerative effects are taken into account. The numerical method is used to solve the differential equations goveming the dynamics of the milling system. Several chatter detection criteria are applied synthetically to the simulated signals and the stability diagram is obtained in time-domain. The simulation results in time-domain show a good agreement with the analytical prediction, which is validated by the cutting experiments. By simulating the chatter stability lobes in the time-domain and analyzing the influences of different spindle speeds on the vibration amplitudes of the tool under a Fixed chip-load condition, conclusions could be drawn as follows: In rough milling, higher machining efficiency can be achieved by selecting a spindle speed corresponding to the axial depth of cut in accordance with the simulated chatter stability lobes, and in Fmish milling, lower surface roughness can be achieved by selecting a spindle speed well beyond the resonant frequency of machining system. 相似文献
184.
《中国航空学报》2020,33(12):3535-3549
Titanium alloys are widely used in the aviation and aerospace industries due to their unique mechanical and physical properties. Specifically, thin-walled titanium (Ti) cylinders have received increasing attention for their applications as rocket engine casings, aircraft landing gear, and aero-engine hollow shaft due to their observed improvement in the thrust-to-weight ratio. However, the conventional cutting (CC) process is not appropriate for thin-walled Ti cylinders due to its low thermal conductivity, high strength, and low stiffness. Instead, high-speed ultrasonic vibration cutting (HUVC) assisted processing has recently proved highly effective for Ti-alloy machining. In this study, HUVC technology is employed to perform external turning of a thin-walled Ti cylinder, which represents a new application of HUVC. First, the kinematics, tool path, and dynamic cutting thickness of HUVC are evaluated. Second, the phenomenon of mode-coupling chatter is analyzed to determine the effects and mechanism of HUVC by establishing a critical cutting thickness model. HUVC can increase the critical cutting thickness and effectively reduce the average cutting force, thus reducing the energy intake of the system. Finally, comparison experiments are conducted between HUVC and CC processes. The results indicate that the diameter error rate is 10% or less for HUVC and 51% for the CC method due to a 40% reduction in the cutting force. In addition, higher machining precision and better surface roughness are achieved during thin-walled Ti cylinder manufacturing using HUVC. 相似文献
185.
针对小型薄片结构零件切削过程中的变形问题,以薄片"一"字电极高速铣削加工试验为例,从编程方式、切削参数选用、工序安排、走刀路线等方面展开研究。控制其变形量达到最小,以满足产品设计要求。 相似文献
186.
187.
王伟 《航空精密制造技术》2011,47(2):9-11
通过对轴向车铣薄壁回转体工件有限元模拟结果的分析,得出振幅随刀具转速的变化,验证了有限元方法进行薄壁回转体工件动力学分析的合理性.分析结果表明,车铣加工过程中应合理选择铣刀转速,使切削频率避开共振频率. 相似文献
188.
三月的苏州花红柳绿、春意融融 ,但我们无暇领略小桥、流水、人家的水乡风情 ,直奔苏州高新技术园区。坐落在园区中心地段的苏州沙迪克三光机电有限公司就是我们此次苏州之行的访问对象 ,宽敞明亮的厂房、整齐有序的装配线、统一着装的员工和好客的主人预示着我们将会有一次愉快和轻松的采访。颇有学者风范、侃侃而谈的包志书董事长向我们说起电加工行业的龙头老大———沙迪克三光的昨天、今天和明天。 相似文献
189.
190.
The research and development of various classes of ceramic cutting tools in China are described,because manufacturing efficiency is fundamental to the growth of China's economy. 相似文献